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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a marvel of engineering designed for precision and efficiency. This Automatic Sheet Metal Roller Bender seamlessly handles iron, aluminum, and other metals with unmatched finesse. Whether you are rolling pipes, tubes, or forming intricate metal shapes, this machine offers unparalleled consistency and performance, making it an indispensable asset for any metalworking operation.
This Hydraulic Sheet Metal Roller with 4 Roll Plate Bending Machine is acclaimed globally as the pinnacle of speed, safety, precision, and user-friendliness across its entire range. It is a fully hydraulic, four-roll bending marvel with pre-bending capabilities. The machine supports roll lengths up to an impressive 6,000mm and accommodates plate thicknesses up to a robust 150mm.
This Advanced Design Has Exceptional Benefits Such As:
(1) Plates are introduced horizontally (unlike the tilted method in three-roll double pinch machines)
(2) Plates are instantly squared against the back roll, significantly minimizing the risk of end mismatches.
(3) Requires operational space only on one side, where the plate is introduced, ensuring a more efficient use of floor space.
(4) The clamping roll achieves superior pre-bending, greatly reducing flat-ends by reaching the precise tangent points of the top and bottom rolls.
(5) It is the fastest machine to roll a can, needing just one position for each side bending roll.
(6) The entire cylinder, including edge pre-bending, can be completed in a single pass, within suitable capacity.
* No need to pre-bend both ends before rolling the entire cylinder, unlike a 3-roll machine.
* Eliminates the need to remove, turn, and re-insert the plate, as required with a 3-roll single pinch machine.
(7) This four-roll machine can be up to 50-80% faster and more productive than any three-roll counterparts.
(8) Ideally suited for CNC operations, offering better control by clamping the plate between the top and bottom rolls until completion.
The Four Roll Design Is Perfect For Clients Who:
1. Desire CNC operations with reduced reliance on operator skill.
2. Seek consistent high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates with a focus on production efficiency and safety.
6. Are new to plate rolling, as it is the easiest plate roller to operate.1. The machine boasts an extremely robust structure, meticulously machined using advanced CNC control machines to ensure unparalleled durability and precision.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, this machine ensures smooth and efficient rotation of the two central rolls.
3. The rolls are hardened, and further polished to deliver exceptional performance, durability, and finish quality.
4. It features a separate, mobile control desk mounted on wheels for enhanced operational flexibility and convenience.
5. The hydraulic opening of the shoulder is effortlessly managed via the user-friendly control desk, providing ease of use and efficiency.
6. The lateral rolls can be hydraulically inclined directly from the control desk, facilitating precise conical bending operations with minimal effort.
7. Designed for innovation, the machine incorporates numerical control for seamless and automatic production processes.
8. The rolls' movements are executed on swing guides, effectively reducing the flat parts and ensuring consistent bending quality.
9. Versatile in application, it is capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with impeccable results.
10. The rolls rotate on high-resistance, self-aligning bearings, guaranteeing long-lasting performance and reliability.
11. Advanced Rolls Cambering technology is employed to offer variable cambering, effectively preventing reel and barrel effects, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Hydraulic Sheet Metal Roller with 4 Roll Plate Bending Machine largely depends on the operator's skill, experience, and daily usage hours. With proper maintenance according to our guidelines, the machine can serve reliably for up to 10 years. However, intense usage, such as operating for 12 or more hours daily, can significantly affect its lifespan.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our portfolio includes both light and heavy-duty rolling machines with thickness capabilities ranging from 6mm to 150mm and widths spanning 1000mm to 12000mm. Additionally, we offer customized solutions tailored to specific client needs, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.