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| Type: | Rolling Machine |
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Discover unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed to effortlessly bend iron, aluminum, and a variety of other metals. Experience superior bending rolls, pipe and tube rolling, and forming capabilities with our advanced Pressing Machine, engineered to meet all your metalworking needs.
The Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheet Bending stands as a global benchmark for speed, safety, and precision in metal sheet bending. This fully hydraulic solution, boasting pre-bending capabilities, accommodates roll lengths up to 6,000mm and plate thicknesses up to 150mm, making it the ultimate choice for diverse industrial applications.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required by the three-roll double pinch machines.
(2) Instant plate squaring against the back roll minimizes the risk of mismatched end conditions.
(3) Utilizes space efficiently by requiring operational space only on one side where the plate is introduced.
(4) Greatly reduces flat-ends through enhanced pre-bending, thanks to the clamping roll that guides the plate edge precisely to the tangent points of the top and bottom rolls.
(5) Enables the fastest can rolling process, needing only a single positioning for each side bending roll.
(6) Completes the entire cylinder in one seamless pass (within suitable capacity), including edge pre-bending.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike 3-roll machines.
* No need to remove, turn, and re-insert the plate as required by 3-roll single pinch machines.
(7) Offers a productivity boost of 50-80% over any three-roll design, significantly enhancing operational efficiency.
(8) Perfectly suited for CNC operations, ensuring better control and clamping of the plate between the top and bottom rolls until the process is complete.
The Four Roll Design is Ideal for Clients Who:
1. Desire to operate through CNC with minimal reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precision and quality improvements.
5. Need efficient handling of larger plates for production or safety concerns.
6. Are new to plate rolling and require an easy-to-operate solution.
1. Exceptionally robust structure, precisely machined with advanced CNC control systems, ensuring unparalleled durability and accuracy.
2. Equipped with two powerful hydraulic motors, seamlessly integrated with planetary gear units, enabling the smooth rotation of the two central rolls.
3. Premium quality hardened rolls, meticulously hardened and polished to perfection for optimal performance.
4. A separate, mobile control desk on wheels provides flexibility and ease of operation.
5. Effortless hydraulic opening of the shoulder, conveniently controlled from the control desk.
6. Advanced hydraulic inclination of lateral rolls for precise conical bending, operated directly from the control desk.
7. State-of-the-art numerical control system enables seamless automatic production, enhancing efficiency and consistency.
8. Innovative roll movements on swing guides are designed to significantly reduce the flat parts, ensuring superior bending quality.
9. Versatile design allows for rolling of tubes, tube segments, rounded boxes, ovals, and other custom shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and long-term reliability.
11. The sophisticated Rolls Cambering technology offers variable cambering to prevent the reel and barrel effect, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our product largely depends on the skillset and experience of the operator, as well as the daily usage hours. With proper maintenance, as per our guidelines, the rolling machine can last up to 10 years. Please note that if the machine operates for 12 hours or more daily, it may affect its overall service life.
(2) What are the specific categories of your products?
Our primary offerings include three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy types of rolling machines, with thickness capacities ranging from 6mm to 150mm and widths spanning 1000mm to 12000mm. Additionally, we can custom-design machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.
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