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Type: | Rolling Machine |
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Discover the unparalleled precision and power of our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered to handle Iron, Aluminum, and Steel with effortless ease. Designed for versatility, it excels in bending rolls, pipe and tube rolling, and forming and pressing tasks. Elevate your metalworking capabilities with our reliable and efficient solution.
This four roll plate bending machine is acclaimed globally as the fastest, safest, most precise, and user-friendly option in the entire range of plate rolls. This fully hydraulic 4-roll bending marvel comes with pre-bending capabilities. It boasts of rolls with a length of up to 6,000mm and handles plate thicknesses reaching up to 150mm, catering to a wide array of metal and aluminum bending needs.
This Advanced Design Offers Numerous Benefits, Including:
(1) Plates are introduced horizontally, unlike the tilted approach seen in three-roll double pinch machines.
(2) Plates are squared instantly against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space only on one side of the machine, facilitating easier plate introduction.
(4) Significantly reduced flat-ends due to superior pre-bending, thanks to the clamping roll that can reach the precise tangent points of the top and bottom rolls.
(5) It's the fastest option for rolling a can, needing only one position for each side bending roll.
(6) The entire cylinder can be completed in a single pass (within suitable capacity), including edge pre-bending.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike a 3-roll machine.
* No need to remove, turn, and reinsert the plate as required with a 3-roll single pinch machine.
(7) This four-roll machine is 50-80% faster and more productive than any three-roll variant.
(8) Highly suitable for CNC operations, providing better control with the plate clamped securely between the top and bottom rolls until the part is fully finished.
The Four Roll Design is Ideal for Clients Who:
1. Wish to operate through CNC for reduced dependency on operator skills.
2. Seek consistently high quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require exceptional accuracy and quality improvements.
5. Need handling equipment for larger plates, ensuring safety and production efficiency.
6. Are new to plate rolling, as this is the easiest machine to operate.1. Crafted with an extremely robust structure, precisely machined using CNC control machines for unparalleled durability and precision.
2. Equipped with dual hydraulic motors coupled to advanced planetary gear units, ensuring powerful and efficient rotation of the two central rolls.
3. Features hardened rolls that are both toughened and polished, guaranteeing superior performance and longevity.
4. Comes with a separate, easily maneuverable control desk mounted on wheels for maximum flexibility and convenience.
5. Facilitates hydraulic opening of the shoulder, conveniently controlled from the control desk for ease of use.
6. Allows for hydraulic inclination of lateral rolls, enabling effortless conical bending directly from the control desk.
7. Integrated numerical control system for seamless, automatic production processes.
8. Roll movements are guided on swing guides to effectively reduce flat parts, ensuring uniform bending results.
9. Versatile enough to roll tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth operation and enhanced durability.
11. Innovative Rolls Cambering technology: Employs variable cambering to prevent reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The longevity of our 4 Roll Hydraulic Plate Rolling Machine for Metal and Aluminum bending largely hinges on the skillset and experience of the operator, as well as daily working hours. With proper maintenance as per our instructions, the machine can last up to 10 years. However, if the machine is operated for extended hours, such as 12 hours or more daily, it may impact its service life.
(2) What are the specific categories of your products?
Our product line includes three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can tailor-make machines to fulfill specific customer requirements, such as smaller rolling diameters and specialized applications for oil pipes, wind towers, loaders, and more.