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Type: | Rolling Machine |
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CNC 4 Roll Hydraulic Steel Plate Bending Machine - The Ultimate Solution for Automatic Sheet Metal Rolling and Forming. This versatile and powerful machine is designed to handle iron, aluminum, and various other metals with precision and ease. Ideal for bending, rolling, and pressing pipes, tubes, and plates, this state-of-the-art equipment ensures high efficiency and outstanding performance in all your metalworking projects.
This four roll plate bending rolls are recognized worldwide as the fastest, safest, most precise and easy to use plate roll available in the all range. This is a fully hydraulic 4-roll bending machine with pre-bending. Rolls length up to 6.000mm, plate thickness up to 150 mm
This Advanced Design Has The Following Benefits Such As:
(1) Plate is introduced horizontally (and not tilted as on the three roll double pinch)
(2) Plate is squared instantly against the back roll (reducing risk of a mis-matched end condition of the part)
(3) Requires space only on one side of the machine, where the plate is introduced to the machine
(4) Greatly reduced flat-end (due to better pre-bending) thanks to the clamping roll that can take the edge to the precise tangent points of the top and bottom rolls
(5) It is the fastest machine to roll a can, as it would require only one position for each side bending roll
(6) The entire cylinder can be finished in only one pass (within a suitable capacity), including pre-bending of the edges
* No need to pre-bend both ends before starting to roll the entire cylinder, as required with a 3 roll
* No need to remove, turn and re-insert the plate as on a 3 roll single pinch
(7) The four roll could be even 50-80% faster and more productive than any style three roll
(8) The most suitable for CNC operation, as the plate is under a better control, clamped between the top and bottom rolls, until the part is finished
The Four Roll Design Is Recommend For Clients Who:
1. Wish to operate through CNC, with less dependence on operator skills
2. Look for more steady quality of the rolled products.
3. Look for high productivity, and increased profits.
4. Require good accuracy and quality improvements.
5. Need handling equipment for larger plates, who are also concerned for production or safety reasons.
6. Are new to plate rolling, as it is the easiest plate roll to operate.1. Impeccably engineered with an extremely robust structure, precisely machined using state-of-the-art CNC control machines.
2. Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Features hardened rolls, meticulously polished for enhanced durability and performance.
4. Comes with a separate, mobile control desk for unparalleled convenience and ease of use.
5. Hydraulic shoulder opening controlled effortlessly from the control desk for enhanced operational efficiency.
6. Hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the intuitive control desk.
7. Integrated numerical control system for seamless automatic production, ensuring consistent and high-quality results.
8. Roll movements on swing guides designed to minimize flat parts, enhancing overall rolling quality.
9. Versatile applications including rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings to ensure smooth operation and long-lasting performance.
11. Innovative rolls cambering technology to avoid reel and barrel effect, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC Plate Bending Rolls Machine for Metal Sheet Rolling and Forming varies based on operator skill, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, continuous usage for 12 hours or more daily may reduce its lifespan.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines, with thickness capabilities from 6mm to 150mm and widths spanning from 1000mm to 12000mm. We also customize machines to meet specific requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.