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Type: | Rolling Machine |
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Discover unparalleled precision with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender is expertly designed to handle iron, aluminum, and other metals with exceptional accuracy. Perfect for pipe and tube rolling, forming, and pressing, our machine ensures top-notch quality and efficiency in every operation.
Our four roll plate bending machine epitomizes global recognition as the epitome of speed, safety, precision, and user-friendliness within the entire range of plate rolls. This state-of-the-art, fully hydraulic 4-roll bending machine with pre-bending capabilities accommodates rolls up to an impressive 6,000mm in length and handles plate thicknesses up to a robust 150mm.
This Advanced Design Offers Unrivaled Benefits, Including:
(1) Horizontal plate introduction (eliminates the need for tilting as required by three-roll double pinch models)
(2) Instant plate squaring against the back roll (minimizing the risk of misaligned end conditions)
(3) Space efficiency, requiring room only on one side for plate entry
(4) Significantly reduced flat-end sections (owing to superior pre-bending and precise clamping roll positioning)
(5) Unmatched speed in rolling a can, needing just a single position for each side bending roll
(6) Complete cylinder finishing in a single pass (within suitable capacity), including edge pre-bending
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll models
* Avoids the need to remove, turn, and re-insert the plate, as required by 3-roll single pinch machines
(7) Enhanced productivity, with the four-roll design being 50-80% faster than any three-roll configuration
(8) Ideal for CNC operations, providing superior control as the plate remains clamped between the top and bottom rolls until completion
The Four Roll Design is Perfect for Clients Who:
1. Desire CNC operations with reduced reliance on operator skill
2. Seek consistent, high-quality rolled products
3. Aim for high productivity and increased profitability
4. Demand superior accuracy and quality improvements
5. Require handling equipment for larger plates with a focus on production and safety concerns
6. Are new to plate rolling and need the simplest machine to operate1. Exceptionally robust structure crafted with precision using CNC control machines, ensuring unparalleled durability and accuracy.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, providing smooth and efficient rotation of the two central rolls.
3. Featuring hardened rolls that are meticulously polished to perfection for enhanced performance and longevity.
4. Comes with a separate, mobile control desk, offering flexibility and convenience in operation.
5. Hydraulic shoulder opening effortlessly managed through the control desk, ensuring ease of use.
6. Hydraulic lateral roll inclination for precise conical bending, all controlled directly from the user-friendly control desk.
7. Advanced numerical control for seamless and automatic production processes, maximizing efficiency.
8. Innovative roll movements on swing guides designed to minimize flat parts, enhancing overall bending quality.
9. Versatile capabilities to roll tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with precision.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and longevity.
11. Rolls Cambering: Advanced variable cambering technology to prevent reel and barrel effects, significantly boosting bending performance and accuracy.
(1) How long is the service life of your product?
The service life of our Industrial Steel Roller Plate Rolling Machine greatly depends on the operator's skills, experience, and daily working hours. With proper maintenance as per our instructions, the machine can last up to 10 years. However, extensive usage, such as working for 12 hours or more daily, can impact its longevity.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines. They cater to thickness requirements from 6-150mm and widths of 1000-12000mm. Additionally, we provide custom machines based on special customer requests, such as smaller rolling diameters and specific applications like oil pipes, wind towers, loaders, etc.