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Type: | Rolling Machine |
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Discover unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This automated marvel is designed for seamless sheet metal roller bending, whether you're working with iron, aluminum, or intricate pipe and tube rolling. Elevate your forming and pressing projects with a machine engineered for flawless performance and durability.
company_name: Nantong Weihua Import & Export Co., Ltd
product_name: Sheet Metal Hydraulic Roll Bender 4 Roll Plate Roller Forming Machine
Renowned globally, this four-roll plate bending machine stands as the epitome of speed, safety, precision, and user-friendliness across all ranges. Featuring full hydraulic control and pre-bending capabilities, it can accommodate roll lengths up to 6,000 mm and plate thicknesses up to 150 mm.
This Advanced Design Offers the Following Benefits:
(1) The plate is introduced horizontally, eliminating the need for tilting as required in three-roll double pinch machines.
(2) Instant plate squaring against the back roll minimizes the risk of mismatched end conditions, ensuring a perfect alignment.
(3) Requires space only on one side for plate introduction, optimizing your workspace.
(4) Enhanced pre-bending significantly reduces flat-end issues as the clamping roll precisely aligns with the top and bottom rolls' tangent points.
(5) Boasting the fastest can-rolling capability, it needs only one position for each side bending roll.
(6) Complete the entire cylinder in just one pass, including edge pre-bending, within a suitable capacity.
* Avoid the need for pre-bending both ends before rolling the cylinder, a requirement in three-roll machines.
* Eliminate the need to remove, turn, and re-insert the plate as needed with three-roll single pinch machines.
(7) Outperforms any three-roll style machine by 50-80% in speed and productivity.
(8) Perfectly suited for CNC operations, ensuring better control as the plate remains clamped between the top and bottom rolls until completion.
The Four-Roll Design is Ideal for Clients Who:
1. Desire CNC operations with reduced reliance on operator skills.
2. Seek consistent and superior quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require precision and quality improvements in their processes.
5. Manage larger plates with safety and production concerns, necessitating handling equipment.
6. Are new to plate rolling, benefiting from the user-friendly operation of this machine.1. Engineered with an exceptionally durable structure, precision-machined using state-of-the-art CNC control machines, ensuring top-notch performance and longevity.
2. Powered by dual hydraulic motors intricately connected to sophisticated planetary gear systems, driving the two central rolls with unparalleled efficiency.
3. Fitted with hardened and polished rolls, providing superior durability and a flawless finish to every bend.
4. Includes a separate, mobile control desk, designed for effortless maneuverability and user convenience.
5. Features hydraulic shoulder opening, seamlessly operated from the control desk for maximum control and precision.
6. Hydraulic lateral roll inclination for conical bending, effortlessly controlled directly from the control desk, ensuring precision and ease.
7. Equipped with numerical control capabilities, enabling fully automatic production for consistent and efficient operations.
8. Employs roll movements on swing guides to minimize flat parts, optimizing the quality of the final product.
9. Versatile in its applications, this machine can roll tubes, tube segments, rounded boxes, ovals, and a variety of other inventive shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable operation under heavy loads.
11. Advanced rolls cambering technology, with variable cambering to eliminate reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Sheet Metal Hydraulic Roll Bender 4 Roll Plate Roller Forming Machine hinges on the expertise and experience of the operator, as well as daily working hours. With proper maintenance according to our guidelines, the machine's service life can extend up to 10 years. However, if the machine operates for 12 hours or more each day, this can impact its durability and lifespan.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending. Each variant is designed to meet specific bending and pre-bending requirements.
(3) What are the specifications and styles of existing products?
Our portfolio includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet unique client specifications, such as smaller rolling diameters or specialized applications including oil pipes, wind towers, and loaders.