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Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate solution for automatic sheet metal rolling and bending. This powerhouse of a machine effortlessly handles iron, aluminum, and more, transforming them into perfectly shaped pipes, tubes, and various forms. Designed with precision and efficiency in mind, it is ideal for any metalworking environment that demands high performance and reliability. Experience the seamless integration of rolling and pressing capabilities for unparalleled results.
This four roll plate bending rolls are recognized worldwide as the fastest, safest, most precise and easy-to-use plate roll available in the entire range. This fully hydraulic 4-roll bending machine with pre-bending capabilities boasts roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Offers the Following Unmatched Benefits:
(1) Plate is introduced horizontally (unlike the tilted introduction in three-roll double pinch machines)
(2) Plate is instantly squared against the back roll (reducing the risk of mis-matching the end condition of the part)
(3) Requires space on only one side of the machine, where the plate is introduced
(4) Greatly reduced flat-end due to superior pre-bending, thanks to the clamping roll that precisely aligns with the top and bottom rolls' tangent points
(5) The fastest machine to roll a can, requiring only one position for each side bending roll
(6) Completes the entire cylinder in a single pass (within suitable capacity), including pre-bending of the edges
* No need to pre-bend both ends before rolling the entire cylinder, unlike with a 3-roll machine
* No need to remove, turn, and re-insert the plate as required in 3-roll single pinch machines
(7) The four-roll design can be 50-80% faster and more productive than any three-roll style machine
(8) Perfect for CNC operations as the plate remains under better control, clamped between the top and bottom rolls until the part is finished
The Four Roll Design is Perfect for Clients Who:
1. Wish to operate through CNC, minimizing dependence on operator skills
2. Seek consistent quality in rolled products
3. Desire high productivity and increased profitability
4. Require exceptional accuracy and quality improvements
5. Need handling equipment for larger plates and are concerned about production safety
6. Are new to plate rolling, as it is the easiest plate roll to operate1. Boasting an exceptionally robust structure, meticulously machined with state-of-the-art CNC control machines
2. Equipped with two powerful hydraulic motors seamlessly coupled to planetary gear units, ensuring precise rotation of the two central rolls
3. Hardened rolls that are polished to perfection, offering unmatched durability and performance
4. A separate, mobile control desk for unparalleled convenience and control
5. Hydraulic shoulder opening operated effortlessly via the control desk
6. Hydraulic lateral roll inclination for seamless conical bending, managed directly from the control desk
7. Advanced numerical control for streamlined, automatic production processes
8. Innovative roll movements on swing guides effectively minimize the flat part, enhancing precision
9. Versatile functionality, capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes
10. Rolls rotate effortlessly on high-resistance, self-aligning bearings for optimal performance
11. Expertly designed rolls cambering to avoid the reel and barrel effect, significantly boosting bending performance and precision
(1) How long is the service life of your product?
The service life of our Hydraulic 4 Roll Steel Bending Plate Roller Machine largely depends on the skill and experience of the operator, as well as the daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, extensive usage, such as working for 12 hours or more daily, can affect its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines with thickness capacities from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.