Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
  • Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
  • Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
  • Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
  • Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
  • Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Experience unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is expertly designed for bending iron, aluminum, and other metals. Whether you're working with plates, pipes, or tubes, our machine guarantees seamless rolling, forming, and pressing every single time.

Product Description
 

This four roll plate bending machine is globally acclaimed for being the fastest, safest, most precise, and user-friendly option in the entire range. It is a fully hydraulic system with pre-bending capabilities. The machine can handle rolls up to 6,000mm in length and plate thicknesses up to 150mm.

This Advanced Design Offers the Following Unmatched Benefits:

(1) The plate is introduced horizontally, unlike the tilted approach in three roll double pinch machines, making it more efficient.

(2) The plate is instantly squared against the back roll, significantly reducing the risk of mismatched end conditions.

(3) The machine requires space on only one side, where the plate is introduced, optimizing your workspace.

(4) The advanced clamping roll technology greatly reduces flat-end issues by precisely aligning the edge to the tangent points of the top and bottom rolls.

(5) This machine is the fastest for rolling a can, as it requires only one position for each side bending roll.

(6) Complete cylinder formation, including edge pre-bending, is achieved in a single pass within the machine's capacity.

* No need to pre-bend both ends before rolling the entire cylinder, which is a requirement with a three roll machine.

* No need to remove, turn, and re-insert the plate, unlike in a three roll single pinch machine.

(7) The four roll machine can be up to 50-80% faster and more productive than any three roll style.

(8) It is ideal for CNC operations, offering superior control by clamping the plate between the top and bottom rolls until the process is complete.

The Four Roll Design is Highly Recommended for Clients Who:

1. Wish to operate through CNC with minimal reliance on operator skill.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Demand precise accuracy and quality enhancements.

5. Require handling equipment for larger plates and have concerns about production or safety.

6. Are new to plate rolling, as it is the easiest plate roll to operate.
 
Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication

 
Product Parameters

Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication

 
Packaging & Shipping
 
 
Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication

 
Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication

 
Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication

 
Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
 
Our Advantages

Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication
Main Features
 

1. Built with an extremely robust structure, precisely machined using state-of-the-art CNC control machines.
2. Equipped with two powerful hydraulic motors, expertly coupled to planetary gear units, for superior rotation of the central rolls.
3. Enhanced durability with hardened rolls that are both polished and fortified.
4. Convenient operation through a separate, mobile control desk on wheels.
5. Effortless hydraulic opening of the shoulder, manageable directly from the control desk.
6. Seamless conical bending with hydraulic inclination of lateral rolls, controlled from the control desk.
7. Advanced numerical control enabling automatic, precision-driven production.
8. Intelligent roll movements on swing guides designed to minimize the flat section of bends.
9. Versatile use for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance self-aligning bearings for smoother operation.
11. Innovative Rolls Cambering technology prevents reel and barrel effects, enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal largely depends on operator skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine is operated for extended hours, such as 12 hours or more daily, it may affect its longevity.

(2) What are the specific categories of your products?

We offer three primary categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

Our range includes both light and heavy-duty rolling machines, with thickness capabilities from 6mm to 150mm and widths from 1000mm to 12000mm. We also specialize in custom machines tailored to specific client needs, such as smaller rolling diameters and specialized applications like oil pipelines, wind towers, and loaders.

Rolling Process
 
 
Heavy Duty 4 Roll Steel Roller Plate Bending Machine for Metal Fabrication

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously crafted to meet the exacting demands of shipyard production. It offers unparalleled bending capacities and unmatched flexibility, making it the ideal choice for marine manufacturing.

(2) Wind Tower
Designed to serve the energy industry, this machine effortlessly rolls heavy-duty, thick plates to construct crucial components like nuclear reactors and turbine housings.

(3) Boilers, Pressure Vessels, Heat Exchangers
Expertly designed for the precise bending of plates, our machine is perfect for manufacturing tanks, barrels, and advanced water treatment units.

(4)Steel Structure
With the right equipment, you can effortlessly manufacture complex steel structures including bent segments, pipe structures, cones, and domes. Achieve precision and quality with every product.
 

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