Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
  • Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
  • Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
  • Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
  • Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
  • Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This high-precision Automatic Sheet Metal Roller Bender is designed to handle iron, aluminum, and a variety of metal sheets with unparalleled efficiency and accuracy. Engineered for excellence, our Bending Rolls Pipe Tube Rolling Forming Pressing Machine ensures optimal performance for all your metalworking needs.

Product Description
 

Introducing the pinnacle of precision and efficiency - our four-roll plate bending machine. Globally acclaimed as the fastest, safest, and most precise plate roll, this fully hydraulic 4-roll bending marvel is designed for pre-bending and can handle rolls up to 6,000mm in length and plate thicknesses of up to 150mm.

Exclusive Advanced Design Benefits Include:

(1) Effortless Horizontal Plate Introduction: Unlike traditional three-roll double pinch machines, our design allows horizontal plate insertion, ensuring stable and manageable operations.

(2) Instant Plate Squaring: Our back roll immediately squares the plate, significantly reducing the risk of mismatched ends and ensuring a perfect finish.

(3) Efficient Space Utilization: Only one side of the machine requires space for plate insertion, optimizing your workspace and enhancing operational efficiency.

(4) Minimized Flat-End: Achieve superior pre-bending thanks to the precision clamping roll, which guides the edge perfectly to the tangent points of the top and bottom rolls.

(5) Unmatched Speed: Roll a can in record time with just one positioning for each side bending roll, boosting your productivity like never before.

(6) Complete Cylinder in One Pass: Finish the entire cylinder, including edge pre-bending, in a single pass, ensuring seamless and efficient production.

* Eliminate the need for double pre-bending before rolling the entire cylinder, saving time and effort compared to 3-roll machines.

* Bypass the cumbersome process of removing, turning, and re-inserting the plate as required by 3-roll single pinch machines.

(7) Enhanced Productivity: Enjoy up to 50-80% faster and more productive operations compared to any three-roll machine style, elevating your production capabilities.

(8) Optimal for CNC Operations: Maintain better control with the plate clamped securely between the top and bottom rolls, making it the ideal choice for CNC operations.

The Four-Roll Design is Perfect for Clients Who:

1. Seek to leverage CNC operations with minimal reliance on operator skills.

2. Desire consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Require superior accuracy and quality enhancements.

5. Need efficient handling equipment for larger plates, prioritizing production efficiency and safety.

6. Are new to plate rolling and prefer the easiest, most user-friendly plate roll operation available.
 
Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services

 
Product Parameters

Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services

 
Packaging & Shipping
 
 
Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services

 
Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services

 
Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services

 
Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
 
Our Advantages

Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services
Main Features
 

1. Exceptionally robust structure precision-machined using advanced CNC control machines
2. Dual hydraulic motors integrated with planetary gear units for seamless rotation of the two central rolls
3. Hardened rolls / Meticulously hardened and polished rolls for superior durability
4. A separate, mobile control desk for operational convenience
5. Hydraulic shoulder opening managed effortlessly via the control desk
6. Hydraulic lateral roll inclination for precise conical bending, all controlled directly from the desk
7. Equipped with numerical control for fully automated production
8. Roll movements on swing guides to minimize flat sections and enhance precision
9. Versatile usage: capable of rolling tubes, tube segments, rounded boxes, ovals, and other intricate shapes
10. Rolls rotate on high-resistance, self-aligning bearings for optimal performance
11. Rolls Cambering: advanced variable cambering technology to prevent reel and barrel effects, significantly boosting bending performance and precision

FAQ
 

(1) How long is the service life of your product?

The service life of our Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets largely depends on the skill and experience of the operators as well as the daily working hours. With proper maintenance according to the user manual, the machine's lifespan can reach up to 10 years. However, heavy usage, such as operating the machine for 12 hours or more each day, will inevitably shorten its service life.

(2) What are the specific categories of your products?

Our product range includes three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with pre-bending, and Hydraulic 4-Roller with pre-bending.

(3) What are the specifications and styles of existing products?

We offer both light and heavy-duty rolling machines, accommodating sheet thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. We also specialize in customizing machines to meet unique customer requirements, such as smaller rolling diameters and applications for specific industries like oil pipelines, wind towers, and loaders.

Rolling Process
 
 
Automatic Pipe Tube Bending Roll Bending Machine for Metal Sheets Metallurgical Services

 
Application
 
(1) Shipyard
Engineered specifically for the demanding environment of shipyard production, our ship plate bending machine offers unparalleled bending capacities coupled with exceptional flexibility, making it the ideal choice for marine applications.

(2) Wind Tower
Dedicated to the energy industry, our machine expertly rolls heavy-duty, thick plates essential for constructing robust nuclear reactors and turbine housings.

(3) Boilers, pressure vessels, heat exchangers
Perfectly designed for the creation of plate bending rolls, our machine is indispensable in the manufacture of tanks, barrels, and advanced water treatment units.

(4)Steel structure
With the optimal equipment, you can effortlessly fabricate intricate steel structures including bent segments, pipe frameworks, cones, and domes, ensuring precision and durability.
 

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