Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
  • Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
  • Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
  • Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
  • Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
  • Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, the epitome of precision engineering. This Automatic Sheet Metal Roller Bender is designed for unparalleled performance, capable of bending iron, aluminum, and a variety of metal sheets with ease. Whether you're working with pipes, tubes, or creating intricate rolling formations, this machine stands as a reliable powerhouse for all your pressing needs.

Product Description
 

Our Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine stands as the pinnacle of innovation in the industry. Celebrated globally for its unmatched speed, safety, precision, and user-friendliness, this advanced fully hydraulic 4-roll bending machine also features pre-bending capabilities. With an impressive roll length of up to 6,000mm and the ability to handle plate thicknesses of up to 150mm, it sets new benchmarks in performance and reliability.

Revolutionary Design Benefits:

(1) Plates are introduced horizontally, not tilted as in traditional three-roll double pinch machines, ensuring greater ease of use and accuracy.

(2) Instantly squares the plate against the back roll, significantly reducing the risk of mismatched ends.

(3) Efficient space utilization, requiring space only on one side of the machine for plate introduction.

(4) Superior pre-bending capabilities minimize flat ends, as the clamping roll precisely aligns with the top and bottom rolls' tangent points.

(5) Unparalleled speed in rolling a can, needing only a single position for each side bending roll, enhancing operational efficiency.

(6) Complete the entire cylinder, including pre-bending, in just one pass, within suitable capacity limits.

* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.

* No requirement to remove, turn, and re-insert the plate, streamlining the process compared to 3-roll single pinch models.

(7) Achieves up to 50-80% faster and more productive operation than any three-roll design.

(8) Ideal for CNC operations, providing superior control as the plate is securely clamped between the top and bottom rolls until completion.

Ideal Clients for the Four Roll Design:

1. Seek seamless CNC operation with minimal reliance on operator skills.

2. Desire consistent, high-quality rolled products.

3. Aim for high productivity and maximized profitability.

4. Demand precise accuracy and quality enhancements.

5. Require handling of larger plates with an emphasis on safety and production efficiency.

6. Are new to plate rolling and need the easiest machine to operate.
 
Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells

 
Product Parameters

Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells

 
Packaging & Shipping
 
 
Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells

 
Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells

 
Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells

 
Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
 
Our Advantages

Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells
Main Features
 

1. Crafted with an extremely robust structure, precision-machined using advanced CNC control machines for unparalleled durability and reliability.
2. Equipped with two powerful hydraulic motors seamlessly coupled to planetary gear units, ensuring efficient and smooth rotation of the two central rolls.
3. Premium quality hardened rolls, available in both hardened and polished finishes for exceptional wear resistance and longevity.
4. Features a conveniently mobile control desk on wheels, providing unmatched flexibility and ease of operation.
5. Hydraulic opening of the shoulder effortlessly managed from the intuitive control desk, enhancing operational efficiency.
6. Achieve precise conical bending with hydraulic inclination of lateral rolls, controllable directly from the user-friendly control desk.
7. Incorporates advanced numerical control for fully automatic production, ensuring consistent quality and productivity.
8. Roll movements on swing guides minimize flat parts, optimizing bending performance and accuracy.
9. Versatile in application, it adeptly rolls tubes, tube segments, rounded boxes, ovals, and a myriad of other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and extended machine life.
11. Innovative Rolls Cambering technology offers variable cambering to prevent reel and barrel effects, significantly boosting bending precision and performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine largely depends on the operator's skill, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, working extended hours, such as beyond 12 hours a day, may shorten its lifespan.

(2) What are the specific categories of your products?

We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy-duty rolling machines. They support thicknesses from 6-150mm and widths from 1000-12000mm. Additionally, we offer custom machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications for industries like oil piping, wind towers, and loaders.

Rolling Process
 
 
Hydraulic Pipe Roller Automatic 4 Roll Plate Sheet Bending Machine for Cones and Shells

 
Application
 
(1) Shipyard
Designed specifically with the rigorous demands of shipyard production in mind, our ship plate bending machine offers unparalleled bending capacities coupled with exceptional flexibility, making it the ideal choice for shipbuilding projects.

(2) Wind Tower
Engineered to serve the energy industry, this machine adeptly rolls heavy-duty, thick plates to construct nuclear reactors and turbine housings, ensuring robustness and precision for critical energy infrastructure.

(3) Boilers, Pressure Vessels, Heat Exchangers
Expertly designed for the meticulous crafting of plate bending rolls, this machine is perfect for manufacturing tanks, barrels, and water treatment units, ensuring reliability and efficiency in every project.

(4)Steel Structure
With our advanced equipment, you can effortlessly manufacture a variety of steel structures, including bent segments, pipe structures, cones, and domes, achieving precision and quality in every creation.
 

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