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Type: | Rolling Machine |
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Experience the cutting-edge technology of our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This Automatic Sheet Metal Roller Bender is engineered for precision and durability, offering unparalleled performance in bending iron, aluminum, and steel plates. Perfect for rolling, forming, and pressing pipes and tubes, this machine ensures high efficiency and exceptional results every time.
Introducing the industry's pinnacle of efficiency - the Automatic 4 Roll Plate Rolling Machine for Hydraulic Steel and Aluminum Bending. Renowned globally for its unparalleled speed, safety, precision, and ease of use, this hydraulic marvel revolutionizes plate rolling. With a roll length capability of up to 6,000mm and a plate thickness of up to 150mm, it integrates advanced pre-bending features to deliver unmatched performance.
This Advanced Design Offers Distinct Advantages:
(1) Plates are introduced horizontally, unlike the tilted approach seen in three roll double pinch designs.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Space is required on only one side of the machine, where the plate is introduced.
(4) The clamping roll ensures a significantly reduced flat-end through precise pre-bending, bringing edges to the exact tangent points of the top and bottom rolls.
(5) It stands as the fastest machine for rolling a can, necessitating just one position for each side bending roll.
(6) Complete cylinder finishing, including edge pre-bending, can be achieved in a single pass within a suitable capacity.
* No need for pre-bending both ends before rolling the entire cylinder, as required with 3-roll machines.
* No need to remove, turn, and re-insert the plate as on a 3-roll single pinch.
(7) The four-roll configuration can be 50-80% faster and more productive than any three-roll style.
(8) Optimally suited for CNC operations, as the plate remains under better control, clamped securely between the top and bottom rolls until completion.
The Four Roll Design Is Ideal For Clients Who:
1. Seek to operate through CNC, reducing reliance on operator skill.
2. Desire consistently high-quality rolled products.
3. Aim for high productivity and enhanced profit margins.
4. Demand superior accuracy and quality improvements.
5. Require handling equipment for larger plates and prioritize production efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate machine.1. Built with an extremely robust structure, precisely machined using advanced CNC control machines for unmatched durability.
2. Equipped with two powerful hydraulic motors connected to planetary gear units for efficient rotation of the central rolls.
3. Featuring hardened and polished rolls to withstand high stress and ensure smooth operation.
4. Includes a separate, mobile control desk for convenient and flexible operation.
5. Facilitates hydraulic opening of the shoulder, managed directly from the control desk for ease of use.
6. Enables hydraulic inclination of lateral rolls for precise conical bending, controlled directly from the desk.
7. Incorporates advanced numerical control for seamless and automatic production processes.
8. Rolls move on swing guides, minimizing flat parts and enhancing bending quality.
9. Versatile functionality, capable of rolling tubes, tube segments, rounded boxes, ovals, and other intricate shapes.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth and reliable performance.
11. Innovative Rolls Cambering: expertly designed to prevent reel and barrel effects, enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our Automatic 4 Roll Plate Rolling Machine for Hydraulic Steel and Aluminum Bending largely depends on the skill level and experience of the operator, as well as the daily working hours. With proper maintenance following our guidelines, the machine can last up to 10 years. However, if the machine operates continuously for 12 hours or more daily, this may impact its overall lifespan.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines. We offer thickness capacities from 6mm to 150mm and width capacities from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.