Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
  • Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
  • Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
  • Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
  • Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
  • Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the pinnacle of precision and efficiency in metalworking. This Automatic Sheet Metal Roller Bender is expertly designed for bending iron and aluminum with seamless ease. Whether you are working with plates, pipes, or tubes, our Hydraulic Plate Roller Machine with 4 Forming Rolls delivers unparalleled performance. Elevate your production capabilities with this state-of-the-art rolling, forming, and pressing machine, perfect for a wide range of industrial applications.

Product Description
 

Experience unparalleled efficiency and precision with our Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron. Esteemed globally for being the fastest, safest, and most accurate plate roll machine, this fully hydraulic 4-roll bending marvel with pre-bending capabilities accommodates rolls up to 6,000 mm in length and plates up to 150 mm in thickness.

This Advanced Design Offers Numerous Benefits, Including:

(1) Horizontal plate introduction, unlike the tilted orientation in three-roll double pinch machines.

(2) Instant plate squaring against the back roll, minimizing the risk of mismatched end conditions.

(3) Space efficiency, requiring machine access from only one side.

(4) Significantly reduced flat-end due to superior pre-bending, with the clamping roll positioning the plate at precise tangent points on the top and bottom rolls.

(5) Unmatched speed, with the ability to roll a can in just one positioning of each side bending roll.

(6) Complete cylinder formation in a single pass (within suitable capacity), including edge pre-bending.

* Eliminating the need to pre-bend both ends before commencing the full cylinder roll, unlike 3-roll systems.

* No plate removal, turning, and re-insertion required, as seen in 3-roll single pinch systems.

(7) Potentially 50-80% faster and more productive than any three-roll style machine.

(8) Ideal for CNC operations, offering superior plate control with clamping between the top and bottom rolls until completion.

The Four Roll Design is Ideal For Clients Who:

1. Seek to operate through CNC, minimizing reliance on operator skill.

2. Desire consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Demand superior accuracy and quality enhancements.

5. Require handling equipment for larger plates with a focus on production efficiency and safety.

6. Are new to plate rolling, offering the easiest operation experience available.
 
Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower

 
Product Parameters

Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower

 
Packaging & Shipping
 
 
Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower

 
Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower

 
Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower

 
Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
 
Our Advantages

Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower
Main Features
 

1. Crafted with an exceptionally robust structure, machined using advanced CNC control technology ensuring unparalleled precision.
2. Equipped with two powerful hydraulic motors linked to planetary gear units, facilitating seamless rotation of the two central rolls.
3. Features both hardened rolls and polished rolls, delivering superior durability and performance.
4. Includes a separate, mobile control desk, providing unmatched convenience and flexibility.
5. Hydraulic shoulder opening controlled effortlessly from the control desk, enhancing operational efficiency.
6. Allows for precise hydraulic inclination of lateral rolls for conical bending, all managed directly from the control desk.
7. Integrated numerical control system for automatic, streamlined production processes.
8. Roll movements on swing guides designed to minimize the flat part, ensuring optimal results.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, guaranteeing smooth and reliable operation.
11. Advanced Rolls Cambering technology, implementing variable cambering to avert reel and barrel effect, thereby enhancing bending precision and performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our Hydraulic Plate Roller Machine greatly depends on the operator's skills, experience, and the daily working hours. With proper maintenance, as per the provided instructions, the machine can last up to an impressive 10 years. However, it is important to consider the daily operational schedule; if the machine is used for 12 hours or more each day, this could impact its overall lifespan.

(2) What are the specific categories of your products?

Our product line features three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending capabilities.

(3) What are the specifications and styles of existing products?

We offer both light and heavy-duty rolling machines, accommodating thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Moreover, we specialize in customizing machines to meet unique customer requirements, such as smaller rolling diameters and applications for industries like oil piping, wind tower fabrication, and loader manufacturing.

Rolling Process
 
 
Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron Wind Tower

 
Application
 
(1) Shipyard
Our ship plate bending machine has been meticulously engineered to meet the rigorous demands of shipyard production, offering unmatched bending capacities along with exceptional flexibility to tackle a variety of tasks.

(2) Wind Tower
Catering to the energy industry, our machine is essential for rolling heavy-duty, thick plates to construct nuclear reactors and turbine housings, ensuring durability and precision.

(3) Boilers, Pressure Vessels, Heat Exchangers
Ideal for the intricate design of plate bending rolls, our machine excels in the manufacturing of tanks, barrels, and water treatment units, ensuring high-quality fabrication.

(4)Steel Structure
With our advanced equipment, producing steel structures such as bent segments, pipe structures, cones, and domes becomes seamless, enabling precise and efficient manufacturing.
 

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