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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the pinnacle of precision and efficiency in metalworking. This Automatic Sheet Metal Roller Bender is expertly designed for bending iron and aluminum with seamless ease. Whether you are working with plates, pipes, or tubes, our Hydraulic Plate Roller Machine with 4 Forming Rolls delivers unparalleled performance. Elevate your production capabilities with this state-of-the-art rolling, forming, and pressing machine, perfect for a wide range of industrial applications.
Experience unparalleled efficiency and precision with our Hydraulic Plate Roller Machine with 4 Forming Rolls for Aluminum and Iron. Esteemed globally for being the fastest, safest, and most accurate plate roll machine, this fully hydraulic 4-roll bending marvel with pre-bending capabilities accommodates rolls up to 6,000 mm in length and plates up to 150 mm in thickness.
This Advanced Design Offers Numerous Benefits, Including:
(1) Horizontal plate introduction, unlike the tilted orientation in three-roll double pinch machines.
(2) Instant plate squaring against the back roll, minimizing the risk of mismatched end conditions.
(3) Space efficiency, requiring machine access from only one side.
(4) Significantly reduced flat-end due to superior pre-bending, with the clamping roll positioning the plate at precise tangent points on the top and bottom rolls.
(5) Unmatched speed, with the ability to roll a can in just one positioning of each side bending roll.
(6) Complete cylinder formation in a single pass (within suitable capacity), including edge pre-bending.
* Eliminating the need to pre-bend both ends before commencing the full cylinder roll, unlike 3-roll systems.
* No plate removal, turning, and re-insertion required, as seen in 3-roll single pinch systems.
(7) Potentially 50-80% faster and more productive than any three-roll style machine.
(8) Ideal for CNC operations, offering superior plate control with clamping between the top and bottom rolls until completion.
The Four Roll Design is Ideal For Clients Who:
1. Seek to operate through CNC, minimizing reliance on operator skill.
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Demand superior accuracy and quality enhancements.
5. Require handling equipment for larger plates with a focus on production efficiency and safety.
6. Are new to plate rolling, offering the easiest operation experience available.1. Crafted with an exceptionally robust structure, machined using advanced CNC control technology ensuring unparalleled precision.
2. Equipped with two powerful hydraulic motors linked to planetary gear units, facilitating seamless rotation of the two central rolls.
3. Features both hardened rolls and polished rolls, delivering superior durability and performance.
4. Includes a separate, mobile control desk, providing unmatched convenience and flexibility.
5. Hydraulic shoulder opening controlled effortlessly from the control desk, enhancing operational efficiency.
6. Allows for precise hydraulic inclination of lateral rolls for conical bending, all managed directly from the control desk.
7. Integrated numerical control system for automatic, streamlined production processes.
8. Roll movements on swing guides designed to minimize the flat part, ensuring optimal results.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, guaranteeing smooth and reliable operation.
11. Advanced Rolls Cambering technology, implementing variable cambering to avert reel and barrel effect, thereby enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our Hydraulic Plate Roller Machine greatly depends on the operator's skills, experience, and the daily working hours. With proper maintenance, as per the provided instructions, the machine can last up to an impressive 10 years. However, it is important to consider the daily operational schedule; if the machine is used for 12 hours or more each day, this could impact its overall lifespan.
(2) What are the specific categories of your products?
Our product line features three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending capabilities.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines, accommodating thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Moreover, we specialize in customizing machines to meet unique customer requirements, such as smaller rolling diameters and applications for industries like oil piping, wind tower fabrication, and loader manufacturing.