Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
  • Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
  • Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
  • Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
  • Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
  • Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a pinnacle of precision engineering! This state-of-the-art Automatic Sheet Metal Roller Bender is your ultimate solution for impeccable iron, aluminum, and steel plate bending. With its advanced technology, our Hydraulic Bending Rolls are designed to effortlessly handle pipe and tube rolling, forming, and pressing, delivering flawless results every time. Elevate your production capabilities with our unparalleled CNC machinery.

Product Description
 

Experience unparalleled efficiency with our Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum. Revered globally for its swift, safe, and precise operations, this state-of-the-art machine is the epitome of user-friendly engineering. Boasting a fully hydraulic system with pre-bending capabilities, it accommodates roll lengths up to 6,000mm and plate thicknesses up to 150mm, making it an all-encompassing solution for your bending needs.

This Advanced Design Offers the Following Exceptional Benefits:

(1) The plate is introduced horizontally, eliminating the tilt seen in three-roll double pinch machines, thus simplifying operations.

(2) Instant squaring of the plate against the back roll significantly reduces the risk of mismatched end conditions, ensuring superior alignment.

(3) Space efficiency is maximized, requiring clearance on only one side where the plate enters the machine.

(4) Enhanced pre-bending through the clamping roll minimizes flat-ends by achieving precise tangency with the top and bottom rolls.

(5) Speed and efficiency are unmatched, as can be rolled with just one position for each side bending roll, streamlining the process.

(6) Achieve complete cylinder formation, including edge pre-bending, in a single pass within the machine's capacity, optimizing production times.

* Eliminate the need for pre-bending both ends before rolling the entire cylinder, a common requirement in 3-roll machines.

* Avoid the cumbersome process of removing, turning, and re-inserting the plate, a necessity in 3-roll single pinch systems.

(7) Enjoy 50-80% faster and more productive operations compared to any three-roll machine, drastically enhancing throughput.

(8) Perfectly suited for CNC operations, the machine offers superior control by clamping the plate between the top and bottom rolls until completion.

The Four Roll Design is Highly Recommended For Clients Who:

1. Desire seamless CNC operation with minimal reliance on operator expertise.

2. Seek consistent, high-quality rolled products.

3. Aim for heightened productivity and maximized profitability.

4. Demand exceptional accuracy and quality enhancements.

5. Require handling equipment for larger plates with considerations for production efficiency and safety.

6. Are new to plate rolling and need the most user-friendly and easy-to-operate solution available.
 
Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum

 
Product Parameters

Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum

 
Packaging & Shipping
 
 
Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum

 
Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum

 
Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum

 
Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
 
Our Advantages

Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum
Main Features
 

1. Designed with an extremely robust structure, machined with high-precision CNC control machines.
2. Equipped with two powerful hydraulic motors, coupled with planetary gear units, ensuring efficient rotation of the two central rolls.
3. Features hardened rolls that are both exceptionally durable and polished to perfection.
4. Comes with a separate, mobile control desk on wheels for enhanced operational convenience.
5. Offers hydraulic opening of the shoulder, easily controlled via the control desk.
6. Allows hydraulic inclination of lateral rolls for precise conical bending, controllable directly from the control desk.
7. Integrated numerical control system for seamless, automatic production processes.
8. The innovative design includes roll movements on swing guides, minimizing flat parts and increasing accuracy.
9. Versatile usage capabilities: roll tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable operations.
11. Advanced rolls cambering technology prevents reel and barrel effects, enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum largely depends on the operator's skills, experience, and daily working hours. With regular maintenance as per the guidelines, our machines can last up to an impressive 10 years. However, continuous operation for more than 12 hours a day may affect longevity.

(2) What are the specific categories of your products?

We offer three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.

(3) What are the specifications and styles of existing products?

Our range includes both light and heavy-duty plate bending machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It offers exceptional bending capacities coupled with outstanding flexibility, ensuring precise and efficient operations.

(2) Wind Tower
Serving the energy industry with distinction, this machine is capable of rolling heavy-duty, thick plates essential for constructing nuclear reactors and turbine housings, ensuring durability and reliability.

(3) Boilers, Pressure Vessels, Heat Exchangers
Designed for excellence in the plate bending process, our machine is ideal for manufacturing tanks, barrels, and water treatment units, addressing a variety of industrial needs.

(4)Steel Structure
With our advanced equipment, manufacturing complex steel structures becomes straightforward. Craft bent segments, pipe structures, cones, domes, and more with precision and ease.
 

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