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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a pinnacle of precision engineering! This state-of-the-art Automatic Sheet Metal Roller Bender is your ultimate solution for impeccable iron, aluminum, and steel plate bending. With its advanced technology, our Hydraulic Bending Rolls are designed to effortlessly handle pipe and tube rolling, forming, and pressing, delivering flawless results every time. Elevate your production capabilities with our unparalleled CNC machinery.
Experience unparalleled efficiency with our Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum. Revered globally for its swift, safe, and precise operations, this state-of-the-art machine is the epitome of user-friendly engineering. Boasting a fully hydraulic system with pre-bending capabilities, it accommodates roll lengths up to 6,000mm and plate thicknesses up to 150mm, making it an all-encompassing solution for your bending needs.
This Advanced Design Offers the Following Exceptional Benefits:
(1) The plate is introduced horizontally, eliminating the tilt seen in three-roll double pinch machines, thus simplifying operations.
(2) Instant squaring of the plate against the back roll significantly reduces the risk of mismatched end conditions, ensuring superior alignment.
(3) Space efficiency is maximized, requiring clearance on only one side where the plate enters the machine.
(4) Enhanced pre-bending through the clamping roll minimizes flat-ends by achieving precise tangency with the top and bottom rolls.
(5) Speed and efficiency are unmatched, as can be rolled with just one position for each side bending roll, streamlining the process.
(6) Achieve complete cylinder formation, including edge pre-bending, in a single pass within the machine's capacity, optimizing production times.
* Eliminate the need for pre-bending both ends before rolling the entire cylinder, a common requirement in 3-roll machines.
* Avoid the cumbersome process of removing, turning, and re-inserting the plate, a necessity in 3-roll single pinch systems.
(7) Enjoy 50-80% faster and more productive operations compared to any three-roll machine, drastically enhancing throughput.
(8) Perfectly suited for CNC operations, the machine offers superior control by clamping the plate between the top and bottom rolls until completion.
The Four Roll Design is Highly Recommended For Clients Who:
1. Desire seamless CNC operation with minimal reliance on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Aim for heightened productivity and maximized profitability.
4. Demand exceptional accuracy and quality enhancements.
5. Require handling equipment for larger plates with considerations for production efficiency and safety.
6. Are new to plate rolling and need the most user-friendly and easy-to-operate solution available.
1. Designed with an extremely robust structure, machined with high-precision CNC control machines.
2. Equipped with two powerful hydraulic motors, coupled with planetary gear units, ensuring efficient rotation of the two central rolls.
3. Features hardened rolls that are both exceptionally durable and polished to perfection.
4. Comes with a separate, mobile control desk on wheels for enhanced operational convenience.
5. Offers hydraulic opening of the shoulder, easily controlled via the control desk.
6. Allows hydraulic inclination of lateral rolls for precise conical bending, controllable directly from the control desk.
7. Integrated numerical control system for seamless, automatic production processes.
8. The innovative design includes roll movements on swing guides, minimizing flat parts and increasing accuracy.
9. Versatile usage capabilities: roll tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable operations.
11. Advanced rolls cambering technology prevents reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Precision 4 Roll Hydraulic Plate Bending Machine for Steel and Aluminum largely depends on the operator's skills, experience, and daily working hours. With regular maintenance as per the guidelines, our machines can last up to an impressive 10 years. However, continuous operation for more than 12 hours a day may affect longevity.
(2) What are the specific categories of your products?
We offer three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty plate bending machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.
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