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Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine, the pinnacle of precision and efficiency. This Automatic Sheet Metal Roller Bender is expertly designed to handle Iron, Aluminum, and various other materials with unparalleled ease. Whether you're rolling, forming, or pressing, this machine is your ultimate solution for creating perfect bends in pipes and tubes. Experience the future of sheet metal processing with unmatched accuracy and reliability.
Experience unparalleled efficiency with our CNC 4 Roll Hydraulic Plate Roller Bender for Sheet Metal and Iron. Renowned globally, this state-of-the-art four-roll bending machine stands as the epitome of speed, safety, precision, and user-friendliness across its entire range. Fully hydraulic with pre-bending functionality, it accommodates roll lengths up to an impressive 6,000mm and plate thicknesses up to a robust 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) The plate is introduced horizontally, unlike the three-roll double pinch, enhancing ease of handling and operation.
(2) The plate is instantly squared against the back roll, minimizing risks of misalignment and ensuring perfect end conditions.
(3) Requires operational space only on one side of the machine, simplifying the workflow and space management.
(4) Significantly reduced flat-end due to superior pre-bending capabilities, with the clamping roll precisely positioning the edge at the tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a can, requiring just one position for each side bending roll, optimizing operational speed.
(6) Complete the entire cylinder in a single pass, within suitable capacity, including edge pre-bending, enhancing efficiency.
* No need for pre-bending both ends before rolling the entire cylinder, as necessitated by three-roll machines.
* Eliminates the need to remove, turn, and re-insert the plate, unlike three-roll single pinch machines.
(7) The four-roll design can be 50-80% faster and more productive than any three-roll style, maximizing output and efficiency.
(8) Ideal for CNC operations, with superior plate control clamped securely between the top and bottom rolls until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Wish to operate through CNC, minimizing dependency on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precise accuracy and enhanced quality in their products.
5. Need handling solutions for larger plates, addressing both production and safety concerns.
6. Are new to plate rolling, as it is the simplest and most user-friendly plate rolling machine to operate.1. Unmatched Durability: Reinforced structure expertly machined using advanced CNC control machines, ensuring ultimate robustness and precision.
2. Powerful Dual Motors: Equipped with two hydraulic motors meticulously coupled to planetary gear units, facilitating seamless rotation of the central rolls.
3. Superior Roll Quality: Features hardened rolls that are both polished and designed to withstand intense usage, enhancing their longevity and effectiveness.
4. Mobile Control: Comes with a separate control desk on wheels, offering maximum flexibility and ease of operation.
5. Effortless Hydraulic Opening: Conveniently manage the hydraulic opening of the shoulder directly from the control desk.
6. Precision Conical Bending: Achieve precise conical bending with the hydraulic inclination of lateral rolls, all controlled effortlessly from the control desk.
7. Intelligent Automation: Features numerical control for streamlined and automated production processes.
8. Optimized Roll Movements: Rolls operate on swing guides designed to minimize the flat part, ensuring smoother and more accurate bending.
9. Versatile Applications: Perfectly suited for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes, meeting diverse production needs.
10. Precision Bearing System: Rolls rotate on high resistance self-aligning bearings, providing consistent performance and alignment.
11. Advanced Cambering Technology: Employs variable cambering to prevent reel and barrel effects, significantly enhancing bending performance and precision.
(1) What is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Plate Roller Bender is influenced by operator skill, experience, and daily usage hours. With regular maintenance according to our guidelines, the machine can last up to 10 years. However, extended daily operation, such as running for 12 hours or more, may shorten its lifespan.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of your existing products?
Our range includes light and heavy-duty rolling machines with thickness capabilities from 6mm to 150mm and widths from 1000mm to 12000mm. We also specialize in custom machines tailored to unique customer requirements, such as smaller rolling diameters or specific applications including oil pipes, wind towers, loaders, and more.