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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, an exceptional automatic sheet metal roller and bender designed for versatility and precision. Perfect for bending iron, aluminum, and other metals, this sophisticated machine excels in pipe and tube rolling, forming, and pressing. Engineered for superior performance, it ensures high efficiency and consistent results for all your metalworking needs.
This four-roll plate bending machine is globally acclaimed for being the fastest, safest, most precise, and user-friendly plate roll across all ranges. The 4 Roll Hydraulic Steel Plate Rolling Machine with 42CrMo Rolls Material is a fully hydraulic system equipped with pre-bending capabilities. It can handle rolls up to 6,000mm in length and plate thicknesses up to 150mm.
This Advanced Design Has The Following Benefits:
(1) The plate is introduced horizontally, eliminating the need for tilting as required on three-roll double pinch machines.
(2) The plate is instantly squared against the back roll, minimizing the risk of a mismatched end condition.
(3) Requires space only on one side of the machine for plate introduction, enhancing space efficiency.
(4) The clamping roll significantly reduces flat ends by bringing the edge precisely to the tangent points of the top and bottom rolls, ensuring superior pre-bending.
(5) It is the quickest machine to roll a can, as each side bending roll requires only one position.
(6) The entire cylinder can be completed in a single pass, including edge pre-bending, within suitable capacity.
* Unlike 3-roll machines, there's no need to pre-bend both ends before rolling the entire cylinder.
* No need to remove, turn, and reinsert the plate, as is necessary with a 3-roll single pinch machine.
(7) The four-roll design can be 50-80% faster and more productive than any three-roll style machine.
(8) Ideal for CNC operations, as the plate is better controlled and clamped between the top and bottom rolls until the process is completed.
The Four Roll Design Is Recommended For Clients Who:
1. Wish to operate through CNC with less reliance on operator skills.
2. Seek steady, consistent quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require improved accuracy and superior quality.
5. Need handling equipment for larger plates and prioritize safety and production efficiency.
6. Are new to plate rolling and seek the easiest machine to operate.
1. Constructed with an exceptionally robust structure, precision-machined using CNC control machines.
2. Equipped with two hydraulic motors seamlessly coupled to planetary gear units, ensuring optimal rotation of the two central rolls.
3. Features hardened rolls that are both hardened and polished for enhanced durability and finish.
4. Includes a separate control desk mounted on wheels for effortless mobility and convenience.
5. Hydraulic shoulder opening controlled directly from the control desk for streamlined operation.
6. Lateral rolls can be hydraulically inclined for conical bending, all managed directly from the control desk.
7. Integrated numerical control for automated production processes, enhancing efficiency and precision.
8. Roll movements on swing guides designed to minimize the flat parts, ensuring superior roll quality.
9. Versatile in its use, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring stable and smooth operation.
11. Advanced rolls cambering technology to prevent reel and barrel effects, boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our 4 Roll Hydraulic Steel Plate Rolling Machine can extend up to an impressive 10 years, provided it is handled by skilled and experienced workers. Daily working hours and regular maintenance, as instructed, play crucial roles. However, intense usage, such as operating for 12 hours or more each day, might impact its longevity.
(2) What are the specific categories of your products?
We proudly offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending. Each category is designed to meet distinct industrial needs.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty types, with a thickness range from 6mm to 150mm and widths spanning 1000mm to 12000mm. Additionally, we can customize machines to meet special requests, such as achieving smaller rolling diameters or catering to specific applications like oil pipes, wind towers, and loaders.
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