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| Type: | Rolling Machine |
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Revolutionize your metalworking with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art, automatic sheet metal roller bender is engineered for precision and efficiency. Ideal for a variety of materials, including iron and aluminum, its robust 42CrMo material construction ensures durability and longevity. This versatile machine not only bends rolls but also excels in pipe and tube rolling, forming, and pressing to meet all your industrial needs.
Renowned globally, this four-roll hydraulic steel plate bending machine stands as the epitome of speed, safety, precision, and user-friendliness across the entire range. Featuring a fully hydraulic 4-roll system with pre-bending capabilities, it accommodates rolls up to 6,000mm in length and handles plate thicknesses up to a robust 150mm.
This Advanced Design Offers Exceptional Benefits Including:
(1) The plate is introduced horizontally, eliminating the tilt required in three-roll double pinch systems.
(2) Immediate plate squaring against the back roll minimizes mismatched end conditions, ensuring superior alignment.
(3) Optimized for space efficiency, it requires clearance only on one side where the plate enters the machine.
(4) Enhanced pre-bending significantly reduces the flat-end, thanks to the clamping roll that precisely reaches the tangent points of the top and bottom rolls.
(5) Experience unmatched speed in rolling a can, with each side bending roll needing only one position.
(6) Complete the entire cylinder in a single pass, including edge pre-bending, within the machine's capacity.
* Unlike 3-roll systems, no need to pre-bend both ends before rolling the entire cylinder.
* Avoid the hassle of removing, turning, and re-inserting the plate, a common necessity with 3-roll single pinch machines.
(7) The four-roll system boosts productivity by 50-80%, outpacing any three-roll style.
(8) Ideal for CNC operations, it ensures better control as the plate remains clamped between the top and bottom rolls until completion.
The Four Roll Design Is Perfect for Clients Who:
1. Aspire to utilize CNC operations, reducing reliance on operator skills for enhanced precision.
2. Desire consistent and high-quality rolled products.
3. Seek increased productivity and profitability.
4. Require superior accuracy and quality improvements in their rolled products.
5. Need efficient handling for larger plates, prioritizing safety and production efficiency.
6. Are new to plate rolling and seek the most user-friendly operation available.
1. Exceptionally robust structure precision-machined with cutting-edge CNC control technology
2. Twin hydraulic motors seamlessly coupled with planetary gear units, driving the rotation of the two central rolls
3. Rolls that are hardened and meticulously polished for enhanced durability
4. Ergonomically designed separate control desk mounted on wheels for easy mobility
5. Effortless hydraulic opening of the shoulder, controlled directly from the desk
6. Hydraulic adjustment of lateral rolls for precise conical bending, operable from the control desk
7. Advanced numerical control system for streamlined automatic production
8. Innovative roll movements on swing guides to minimize flat sections and maximize efficiency
9. Versatile application: capable of rolling tubes, tube segments, rounded boxes, ovals, and other shapes with precision
10. Smooth rolls rotation, supported by high-resistance self-aligning bearings for optimum performance
11. Rolls Cambering: Expert variable cambering technique to eliminate reel and barrel effects, enhancing bending precision and efficiency
(1) How long is the service life of your product?
The longevity of our Hydraulic Steel Plate Bending Machine with 4 Rolls and 42CrMo Material is highly influenced by the operator's skill level, experience, and daily usage hours. With proper maintenance in accordance with our guidelines, the machine can achieve a lifespan of up to 10 years. However, if the machine operates for extended hours, exceeding 12 hours daily, this can impact its overall service life.
(2) What are the specific categories of your products?
We proudly offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each type is designed to meet diverse operational needs and applications.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines, accommodating plate thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. We also specialize in custom-built machines tailored to specific customer requirements, such as reduced rolling diameters and specialized applications for industries like oil pipelines, wind towers, loaders, and more.
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