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Type: | Rolling Machine |
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Discover the unparalleled efficiency of the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This automatic sheet metal roller bender masterfully handles steel, iron, and aluminum with precision and ease. Whether you're forming pipes, tubes, or intricate bending rolls, this versatile machine ensures impeccable results in rolling, forming, and pressing applications. Elevate your production capabilities with this high-performance industrial powerhouse.
Renowned globally for its unparalleled speed, safety, precision, and user-friendly operation, this four roll plate bending machine stands out in every category. As a fully hydraulic, 4-roll bending machine, it comes equipped with pre-bending capabilities, accommodating roll lengths up to 6,000 mm and plate thicknesses reaching 150 mm.
The Cutting-Edge Design Offers Numerous Benefits Including:
(1) Horizontal plate introduction, eliminating the need for tilting as seen with three roll double pinch models.
(2) Instant plate squaring against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Compact space requirements, necessitating space only on one side for plate introduction.
(4) Drastically reduced flat ends due to superior pre-bending, with precise tangent point clamping by the top and bottom rolls.
(5) The fastest roll forming of a can, requiring only a single position adjustment for each side bending roll.
(6) Complete cylinder formation in one pass, including edge pre-bending, within the machine's capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder as required by 3-roll systems.
* No need for plate removal, turning, and re-insertion as with a 3-roll single pinch system.
(7) Increased speed and productivity, potentially 50-80% faster than any three roll model.
(8) Ideally suited for CNC operations, offering better control with the plate clamped securely between the top and bottom rolls until completion.
Ideal Clients for the Four Roll Design:
1. Those looking to operate via CNC with minimal reliance on operator expertise.
2. Clients seeking consistent, high-quality rolled products.
3. Businesses aiming for high productivity and increased profitability.
4. Those requiring enhanced accuracy and quality.
5. Operators needing handling equipment for larger plates, with concerns about production efficiency or safety.
6. Novices to plate rolling, as it is the most user-friendly plate roll available.1. Exceptionally sturdy structure precisely machined with state-of-the-art CNC control systems, ensuring unmatched durability and performance.
2. Dual hydraulic motors seamlessly integrated with advanced planetary gear units for efficient rotation of the two central rolls, maximizing productivity.
3. Rolls are meticulously hardened and polished for superior longevity and impeccable finish on every operation.
4. Conveniently mobile separate control desk, designed for ease of use and optimal operational flexibility.
5. Effortless hydraulic opening of the shoulder, easily managed via the control desk for enhanced operational convenience.
6. Hydraulic lateral roll inclination, directly controlled from the desk, enables precise conical bending.
7. Advanced numerical control facilitates fully automated production, significantly reducing manual intervention.
8. Innovative roll movements on swing guides minimize flat parts, ensuring uniform and high-quality bends.
9. Versatile functionality allows for rolling of tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, providing smooth and consistent performance.
11. Expertly engineered rolls cambering technique eliminates reel and barrel effects, boosting bending precision and performance.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Sheet Metal Rolling Machine largely depends on the worker's skills, experience, and daily working hours. With proper maintenance as per our instruction manual, the machine can last up to 10 years. However, working plans play a crucial role; extended working hours, such as 12 hours or more daily, can significantly affect the machine's longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty types, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also cater to custom requirements, providing specialized machines for unique applications such as smaller rolling diameters, oil pipes, wind towers, loaders, and more.