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| Type: | Rolling Machine |
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Elevate your metalworking capabilities with our CNC Hydraulic 4 Roll Plate Rolling Machine. Specifically designed for precision and efficiency, this advanced machine seamlessly bends and shapes steel, iron, and aluminum sheets. Whether you're rolling pipes, tubes, or pressing complex forms, our state-of-the-art equipment delivers unparalleled performance and reliability.
This revolutionary four roll plate bending machine is celebrated across the globe for being the epitome of speed, safety, precision, and user-friendliness in its entire range. It is a fully hydraulic 4-roll bending apparatus, equipped with pre-bending capabilities. With an impressive roll length of up to 6,000mm and the ability to handle plate thicknesses up to 150mm, it stands unmatched in performance.
This Advanced Design Offers Remarkable Benefits Such As:
(1) Plates are introduced horizontally, avoiding the tilting required in traditional three roll double pinch machines.
(2) Instant squaring of plates against the back roll, significantly minimizing the risk of mismatched end conditions.
(3) Requires operational space on only one side, where the plate is introduced, optimizing workspace utilization.
(4) Enhanced pre-bending capabilities drastically reduce flat ends, thanks to the clamping roll that precisely aligns edges to the tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a can, requiring just one position for each side bending roll.
(6) Complete cylinder rolling in a single pass, including edge pre-bending, provided it's within a suitable capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.
* No need to remove, turn, and re-insert the plate as required by 3-roll single pinch machines.
(7) Up to 50-80% faster and more productive than any style three roll machine.
(8) Ideal for CNC operations, offering superior plate control by clamping it between the top and bottom rolls until completion.
The Four Roll Design is Perfect For Clients Who:
1. Seek to operate through CNC, reducing dependency on operator skill levels.
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Demand precise accuracy and quality enhancements.
5. Require handling equipment for larger plates, prioritizing safety and production efficiency.
6. Are newcomers to plate rolling, as it is the easiest plate roll to operate.
1. Sturdy and Robust Construction: Engineered with precision using CNC control machines ensuring unmatched durability and reliability.
2. Dual Hydraulic Motors: Integrated with planetary gear units for seamless rotation of the two central rolls, providing enhanced efficiency.
3. Premium Quality Rolls: Available in both hardened and polished variants for superior performance and longevity.
4. Mobile Control Desk: A separate, wheeled control desk for convenient and flexible operation.
5. Hydraulic Shoulder Opening: Easily adjustable via the control desk, ensuring effortless operation.
6. Conical Bending Capability: Hydraulic inclination of lateral rolls directly from the control desk for precise conical bending.
7. Advanced Numerical Control: Facilitates automatic production, streamlining processes and boosting productivity.
8. Optimized Roll Movements: Swing guide mechanisms to significantly reduce the flat part during operations.
9. Versatile Application: Ideal for rolling tubes, tube segments, rounded boxes, ovals, or a variety of other shapes.
10. High-Resistance Bearings: Rolls rotate on self-aligning bearings designed for high resistance and long-lasting performance.
11. Innovative Rolls Cambering: Utilizes variable cambering technology to prevent reel and barrel effects, enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our product heavily depends on the skill level and experience of the operator, as well as the daily working hours. With proper maintenance according to our guidelines, the rolling machine can last up to an impressive 10 years. However, extended operational hours, such as 12-hour shifts, may impact its longevity.
(2) What are the specific categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending. Each category is designed to cater to different operational needs and specifications.
(3) What are the specifications and styles of existing products?
Our product line includes both light and heavy-duty rolling machines, supporting thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom machines tailored to unique customer requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.
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