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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a marvel of precision engineering designed to effortlessly bend and shape sheet metal. This automatic roller bender is perfect for handling iron, aluminum, and various other metals, making it an indispensable tool in your workshop. Whether you're rolling, forming, or pressing pipes and tubes, this machine ensures consistent, high-quality results every time.
Experience the epitome of efficiency and precision with our 4 Roll Hydraulic Steel Bending Plate Roller Machine for Metal Sheets. Celebrated globally for its unparalleled speed, safety, and user-friendly operation, this state-of-the-art machine boasts full hydraulic functionality and pre-bending capabilities. With roll lengths extending up to 6,000mm and plate thicknesses reaching 150mm, it stands as a titan in the metal bending industry.
This Advanced Design Has The Following Benefits Such As:
(1) Plate introduction is horizontal, eliminating the need for tilting as required by three-roll double pinch systems.
(2) Instant plate squaring against the back roll minimizes the risk of mis-matched end conditions.
(3) Efficient space utilization, requiring space on only one side of the machine where the plate is fed.
(4) Significantly reduced flat-end due to superior pre-bending, facilitated by the clamping roll that aligns edges precisely with the top and bottom rolls.
(5) Unmatched speed in rolling a can, necessitating just one position for each side bending roll.
(6) Complete cylinder formation in a single pass (within suitable capacity), including edge pre-bending.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike three-roll machines.
* No need to remove, turn, and re-insert the plate as required with a three-roll single pinch.
(7) Potentially 50-80% faster and more productive than any three-roll style machine.
(8) Ideal for CNC operations, offering superior plate control by clamping between the top and bottom rolls until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Desire seamless CNC operation with reduced reliance on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Aim for heightened productivity and profitability.
4. Demand exceptional accuracy and quality enhancements.
5. Require handling equipment for larger plates, prioritizing safety and production efficiency.
6. Are new to plate rolling, as it is the most user-friendly plate roll available.1. Extremely robust structure precisely machined with state-of-the-art CNC control machines, ensuring unmatched durability and performance.
2. Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, facilitating seamless rotation of the two central rolls.
3. Features hardened rolls that are both hardened and polished, guaranteeing exceptional strength and a flawless finish.
4. Comes with a separate and convenient control desk on wheels for easy operation and mobility.
5. Hydraulic opening of the shoulder is effortlessly managed via the intuitive control desk, providing enhanced precision and efficiency.
6. Hydraulic inclination of lateral rolls for conical bending can be directly controlled from the user-friendly control desk.
7. Integrated numerical control system for fully automated production, ensuring consistent accuracy and high productivity.
8. Advanced roll movements on swing guides are designed to minimize flat parts, delivering smoother and more precise bends.
9. Versatile use cases including rolling tubes, tube segments, rounded boxes, ovals, or a variety of other custom shapes.
10. Rolls rotation is supported by high resistance self-aligning bearings, ensuring optimal stability and longevity.
11. Rolls Cambering: Expertise in variable cambering to eliminate reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our 4 Roll Hydraulic Steel Bending Plate Roller Machine largely depends on the skill and experience of the operator as well as the daily working hours. With proper maintenance and adherence to operational guidelines, the machine can last up to 10 years. However, extensive use, such as operating for 12 hours or more per day, may significantly affect its longevity.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty types, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Furthermore, we can custom-design machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications including oil pipes, wind towers, and loaders.