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Type: | Rolling Machine |
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Transform your metalworking with the CNC 4 Roll Hydraulic Steel Plate Bending Machine, a marvel of modern engineering. This Automatic Sheet Metal Roller Bender is designed for precision and efficiency, making it the perfect choice for bending iron and aluminum rolls. Whether you are rolling pipes, tubes, or forming sheets, this versatile machine delivers unparalleled performance, ensuring your projects are executed with the highest degree of accuracy and finesse. Experience the future of metal pressing with this state-of-the-art bending solution.
Recognized globally for its unrivaled speed, safety, precision, and user-friendliness, our High-Precision 4 Roll Plate Roller Hydraulic Machine for Aluminum and Iron Bending stands out in the field of plate rolling. This state-of-the-art, fully hydraulic 4-roll bending machine excels with pre-bending capabilities, accommodating roll lengths up to 6,000 mm and plate thicknesses up to a formidable 150 mm.
This Advanced Design Offers the Following Unmatched Benefits:
(1) Horizontal Plate Introduction: Unlike the three roll double pinch, the plate is introduced horizontally, enhancing ease of use and accuracy.
(2) Instant Plate Squaring: The plate is instantly squared against the back roll, significantly reducing the risk of mis-matched end conditions.
(3) Space Efficiency: The machine requires space only on one side, where the plate is introduced, making it highly space-efficient.
(4) Superior Pre-Bending: The clamping roll can take the plate edge to the precise tangent points of the top and bottom rolls, greatly reducing flat-ends.
(5) Unmatched Speed: This machine rolls a can at unprecedented speeds, requiring only one position for each side bending roll.
(6) One-Pass Completion: The entire cylinder, including edge pre-bending, can be finished in a single pass, provided within a suitable capacity.
* Eliminates Pre-Bending Hassles: No need to pre-bend both ends before rolling the entire cylinder, as is necessary with a 3-roll machine.
* Simplifies Operations: No need to remove, turn, and re-insert the plate as required in a 3-roll single pinch setup.
(7) Enhanced Productivity: This four roll machine can be 50-80% faster and more productive than any three roll machine, significantly boosting efficiency.
(8) Ideal for CNC Operations: With better plate control, clamped securely between the top and bottom rolls, this machine is perfect for CNC operations, delivering superior results.
The Four Roll Design Is Ideal For Clients Who Seek:
1. CNC Operation: Ease of use with reduced dependence on operator skills.
2. Consistent Quality: Steady, high-quality rolled products.
3. High Productivity: Maximized productivity and increased profits.
4. Superior Accuracy: Enhanced precision and quality improvements.
5. Safety and Efficiency: Handling equipment for larger plates with a focus on production efficiency and safety.
6. User-Friendly Operation: Especially beneficial for those new to plate rolling, it is the easiest plate roll to operate.1. Designed with an exceptionally robust structure, precision-machined using state-of-the-art CNC control machines.
2. Equipped with dual hydraulic motors seamlessly coupled to advanced planetary gear units, ensuring precise rotation of the central rolls.
3. Featuring hardened rolls or optionally hardened and polished rolls for extended durability and superior performance.
4. Comes with a separate, mobile control desk for ultimate convenience and operational flexibility.
5. Facilitates hydraulic shoulder opening, effortlessly controlled via the control desk.
6. Allows for hydraulic lateral roll inclination, enabling precise conical bending directly from the control desk.
7. Integrated with advanced numerical control systems for streamlined and automatic production processes.
8. Employs advanced swing guide mechanisms to minimize flat parts, ensuring smooth and accurate bends.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, providing exceptional stability and longevity.
11. Features sophisticated rolls cambering technology to counteract reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our High-Precision 4 Roll Plate Roller Hydraulic Machine varies based on operator skill, experience, and daily usage hours. With proper maintenance and adherence to the provided instructions, the machine can last up to 10 years. However, extensive daily use, such as operating for 12 hours or more, may reduce its longevity.
(2) What are the specific categories of your products?
We offer three primary categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our rolling machines are available in both light and heavy-duty types, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom-made machines tailored to specific customer needs, such as smaller rolling diameters and special applications including oil pipes, wind towers, loaders, and more.