4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
  • 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
  • 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
  • 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
  • 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
  • 4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - your ultimate solution for seamless and precise metalworking! This state-of-the-art Automatic Sheet Metal Roller Bender is expertly designed to handle Iron, Aluminum, and Steel with ease. Capable of bending rolls, forming pipes, and pressing tubes, this machine ensures unparalleled efficiency and accuracy in every project.

Product Description
 

Experience the pinnacle of precision and efficiency with our Four Roll Plate Bending Rolls, acclaimed globally as the fastest, safest, and most user-friendly plate roller. This fully hydraulic 4-roll bending machine features advanced pre-bending capabilities, accommodating rolls up to 6,000mm in length and plate thicknesses up to 150mm.

This Advanced Design Offers the Following Benefits:

(1) Plates are introduced horizontally, unlike the tilted approach of three-roll double pinch systems.

(2) Instant squaring of plates against the back roll minimizes the risk of mismatched end conditions.

(3) Space is required only on one side, where the plate is introduced, optimizing workspace usage.

(4) The clamping roll ensures precise pre-bending by bringing the edge to the exact tangent points of the top and bottom rolls, significantly reducing flat ends.

(5) This machine is the fastest option for rolling cans, requiring just one position for each side bending roll.

(6) Complete cylinder fabrication, including edge pre-bending, can be achieved in a single pass within capacity limits.

* Unlike 3-roll machines, there's no need for pre-bending both ends before rolling the entire cylinder.

* Eliminates the need to remove, turn, and re-insert the plate, as required with 3-roll single pinch machines.

(7) Potentially 50-80% faster and more productive than any three-roll model in the market.

(8) Ideal for CNC operations, offering better plate control by clamping between top and bottom rolls until the process is complete.

The Four Roll Design is Recommended for Clients Who:

1. Wish to leverage CNC operations with minimal operator skill dependency.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and enhanced profitability.

4. Demand superior accuracy and quality improvements.

5. Require handling equipment for larger plates, with a focus on production efficiency and safety.

6. Are new to plate rolling and need the most user-friendly operation possible.
 
4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes

 
Product Parameters

4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes

 
Packaging & Shipping
 
 
4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes

 
4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes

 
4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes

 
4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
 
Our Advantages

4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes
Main Features
 

1. Exceptionally durable structure meticulously machined with advanced CNC control machines.
2. Powered by two hydraulic motors connected to planetary gear units, ensuring seamless rotation of the central rolls.
3. Premium hardened rolls, both hardened and polished for superior performance.
4. Conveniently separate control desk mounted on wheels for easy maneuverability.
5. Effortless hydraulic shoulder opening managed directly from the control desk.
6. Hydraulic lateral roll inclination for precise conical bending, controlled directly from the desk.
7. Advanced numerical control for streamlined and automatic production processes.
8. Swing guide roll movements designed to minimize flat part formation during bending.
9. Versatile usage for rolling tubes, tube segments, rounded boxes, ovals, and various unique shapes.
10. High resistance self-aligning bearings ensure smooth and efficient roll rotation.
11. Expertly engineered rolls cambering to eliminate reel and barrel effects, enhancing bending precision and performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our product largely depends on the skill and experience of the operators, as well as the daily working hours. With proper maintenance as per our guidelines, our rolling machines can last up to 10 years. However, if the machine operates for extended hours, such as 12 hours a day or more, it could affect its longevity.

(2) What are the specific categories of your products?

We offer three main categories of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with prebending, and Hydraulic 4-roller with prebending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy type rolling machines, with thickness capacities ranging from 6mm to 150mm and widths between 1000mm and 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications for oil pipes, wind towers, loaders, etc.

Rolling Process
 
 
4 Roll Plate Roller with Forming Rolls for Steel and Aluminum Bending Oil Pipes

 
Application
 
(1) Shipyard
Our state-of-the-art ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It offers unparalleled bending capacities coupled with exceptional versatility, ensuring seamless and efficient operations.

(2) Wind Tower
Designed to cater to the energy sector, this robust roller effortlessly handles heavy-duty, thick plates, making it ideal for constructing nuclear reactors and turbine housings with precision and reliability.

(3) Boilers, Pressure Vessels, Heat Exchangers
Perfect for the intricate design and manufacture of plate bending rolls, our machine excels in creating tanks, barrels, and water treatment units, enhancing productivity and quality.

(4)Steel Structure
With the right equipment, you can precisely craft steel structures including bent segments, pipe structures, cones, domes, and more, ensuring superior construction standards.
 

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