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| Type: | Rolling Machine |
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Introducing the state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This cutting-edge automatic sheet metal roller bender is meticulously designed to cater to your most demanding bending and forming needs. Engineered to handle iron, aluminum, and various other materials, our machine excels in rolling, forming, and pressing pipes and tubes with unparalleled efficiency and precision. Transform your production capabilities with the ultimate in hydraulic bending technology, ensuring superior performance and exceptional results every time.
This four-roll plate bending machine is acclaimed globally for being the fastest, safest, and most precise plate roller available in its category. This fully hydraulic 4-roll bending machine with pre-bending capabilities boasts a roll length of up to 6,000mm and handles plate thicknesses of up to 150mm.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, unlike the tilted introduction in three-roll double pinch systems.
(2) Plates are squared instantly against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space only on one side of the machine for plate introduction, optimizing spatial efficiency.
(4) Significantly reduced flat-end due to improved pre-bending, as the clamping roll positions edges precisely at the tangent points of the top and bottom rolls.
(5) Rolls a can in the fastest time, requiring only one position for each side bending roll.
(6) Completes the entire cylinder in just one pass, including edge pre-bending, within suitable capacity limits.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike 3-roll systems.
* No need to remove, turn, and re-insert the plate, contrasting with 3-roll single pinch systems.
(7) The four-roll machine can be 50-80% faster and more productive than any three-roll style.
(8) Ideal for CNC operation as the plate remains clamped between top and bottom rolls throughout the process, ensuring better control.
The Four-Roll Design Is Recommended For Clients Who:
1. Seek to operate through CNC with less dependency on operator skills.
2. Desire consistent quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Require precision and quality improvements.
5. Need handling equipment for larger plates, with safety and production efficiency in mind.
6. Are new to plate rolling, as this is the easiest machine to operate.
1. Exceptionally robust structure, expertly machined with state-of-the-art CNC control machines for unparalleled precision and durability.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to advanced planetary gear units, ensuring the efficient and smooth rotation of the two central rolls.
3. Featuring hardened and meticulously polished rolls, engineered to withstand rigorous use and deliver consistent performance.
4. Includes a separate, mobile control desk on wheels for superior operational flexibility and convenience.
5. Facilitates hydraulic opening of the shoulder, effortlessly controlled via the user-friendly control desk.
6. Enables hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the intuitive control desk.
7. Incorporates advanced numerical control systems, streamlining automatic production processes for increased efficiency.
8. Designed with roll movements on swing guides, significantly reducing the flat part for enhanced bending accuracy.
9. Versatile in applications, ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and reduced maintenance.
11. Advanced Rolls Cambering technology: expertly engineered variable cambering to eliminate reel and barrel effects, thereby boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our 4 Roll Plate Rolling Machine for Hydraulic Steel Plate Bending and Forming greatly depends on various factors such as worker skills, experience, and daily operational hours. With proper maintenance and adherence to operational instructions, the machine's lifespan can reach up to 10 years. However, if the machine is operated for extensive hours, such as 12 hours or more per day, this can adversely affect its longevity.
(2) What are the specific categories of your products?
Our product lineup includes three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending. Each category is designed to meet diverse industrial requirements and applications.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty types, catering to a range of thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we specialize in custom-built machines tailored to specific customer needs, such as smaller rolling diameters and specialized applications for industries like oil pipelines, wind towers, and loaders.
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