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Type: | Rolling Machine |
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Step into the future of precision metal fabrication with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art equipment redefines efficiency and accuracy in sheet metal roller bending. Designed for optimal performance, it effortlessly handles iron, aluminum, pipes, and tubes, delivering flawless rolling and forming results every time. Experience unparalleled control and automation, making it the ultimate choice for all your pressing and bending needs.
The CNC 4 Roll Hydraulic Roll Bender Steel Plate Metal Roller Forming Machine from Nantong Weihua Import & Export Co., Ltd is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness in plate rolling. This advanced, fully hydraulic 4-roll bending machine is designed with pre-bending capabilities. It accommodates rolls up to 6,000mm in length and handles plate thicknesses up to a robust 150mm, ensuring top-tier performance for a range of applications.
This Advanced Design Has The Following Benefits Such As:
(1) The plate is introduced horizontally, unlike the tilt introduction found in three-roll double pinch machines, simplifying operations.
(2) The plate instantly squares against the back roll, significantly minimizing the risk of mismatched end conditions.
(3) Space requirements are minimized to just one side of the machine, where the plate is introduced, optimizing workspace efficiency.
(4) Thanks to the clamping roll, which accurately positions the plate to the tangent points of the top and bottom rolls, flat-end reduction is markedly improved due to superior pre-bending.
(5) It is the fastest machine for rolling a can, necessitating only one position for each side bending roll, thus enhancing operational speed.
(6) The entire cylinder can be completed in just one pass, within the machine's capacity, including pre-bending the edges, streamlining the process.
* There is no need to pre-bend both ends before rolling the entire cylinder, unlike the process required with a 3-roll machine.
* Eliminates the need to remove, turn, and re-insert the plate, as is necessary with a 3-roll single pinch machine.
(7) Productivity can be boosted by 50-80% compared to any three-roll machine, making it a highly efficient choice.
(8) Ideal for CNC operations, as the plate is better controlled, clamped securely between the top and bottom rolls throughout the process, ensuring consistent quality.
The Four Roll Design Is Recommended For Clients Who:
1. Seek to leverage CNC operations that reduce dependence on operator skills, ensuring higher consistency.
2. Desire stable, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require superior accuracy and quality improvements in their rolled products.
5. Need efficient handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling and need a machine that's easy to operate, offering a user-friendly experience.1. Constructed with an incredibly robust structure, precisely machined using CNC control machines to ensure superior durability and performance.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, enabling smooth and efficient rotation of the two central rolls.
3. Features hardened and meticulously polished rolls to guarantee exceptional resilience and a flawless finish.
4. Comes with a separate, mobile control desk on wheels, offering unmatched convenience and flexibility.
5. Hydraulic shoulder opening controlled effortlessly from the control desk, enhancing operational efficiency.
6. Hydraulic inclination of lateral rolls for precise conical bending, easily managed directly from the control desk.
7. Integrated numerical control system for seamless automatic production, ensuring consistency and accuracy.
8. Rolls move on swing guides to minimize flat parts, maintaining uniformity and precision in every bend.
9. Versatile utility allows rolling of tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Rolls rotate on high-resistance self-aligning bearings, providing smooth operation and extended lifespan.
11. Advanced Rolls Cambering technology to avoid reel and barrel effects, significantly enhancing bending performance and accuracy.
(1) What is the expected service life of your product?
The service life of our CNC 4 Roll Hydraulic Roll Bender Steel Plate Metal Roller Forming Machine largely depends on the skill and experience of the operator, as well as the daily operating hours. With proper maintenance and adherence to the provided instructions, the machine can last up to 10 years. However, if it operates for more than 12 hours daily, the lifespan may be reduced.
(2) What are the primary categories of your products?
Our main product categories include three types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of your existing products?
We offer both light and heavy types of rolling machines, with varying thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters and specialized applications for oil pipes, wind towers, loaders, etc.