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Type: | Rolling Machine |
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Experience unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender expertly handles Iron, Aluminum, and Steel with ease, making it an indispensable tool for Pipe, Tube Rolling, and Forming Pressing tasks. Elevate your sheet metal fabrication with our cutting-edge design.
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Experience unmatched efficiency and precision with our Hydraulic 4-Roll Plate Rolling Machine for Steel and Aluminum Sheet Forming. Globally acclaimed as the fastest, safest, and most precise plate roll, this fully hydraulic machine with pre-bending capabilities accommodates rolls up to 6,000mm in length and plate thicknesses up to 150mm.
This advanced design offers the following incredible benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required in three-roll double pinch systems.
(2) Instantly square plates against the back roll, significantly reducing the risk of mismatched ends.
(3) Requires operational space on only one side, simplifying the plate introduction process.
(4) Achieve significantly reduced flat-ends with superior pre-bending, thanks to the clamping roll's precision in positioning the edges at the tangent points of the top and bottom rolls.
(5) Roll a can more rapidly with only one positioning required for each side bending roll, making it the fastest in its class.
(6) Finish an entire cylinder in a single pass, including edge pre-bending, within suitable capacity limits.
* No pre-bending of both ends is required before rolling the entire cylinder, unlike 3-roll systems.
* No need to remove, turn, and re-insert the plate, as necessary with 3-roll single pinch systems.
(7) Achieve up to 50-80% faster and more productive operations compared to any three-roll style.
(8) Perfectly suited for CNC operations, providing better control by clamping the plate between the top and bottom rolls until the part is fully finished.
The Four Roll Design is ideal for clients who:
1. Seek CNC operations with minimal operator dependency.
2. Desire consistent, high-quality rolled products.
3. Aim for enhanced productivity and increased profits.
4. Require superior accuracy and quality improvements.
5. Need handling equipment for larger plates and prioritize production and safety.
6. Are new to plate rolling, as it offers the easiest operation among plate rolls.1. Incredibly robust structure, expertly machined with CNC control machines for precision.
2. Equipped with two powerful hydraulic motors coupled to planetary gear units, ensuring smooth rotation of the two central rolls.
3. Features hardened rolls that are both resilient and polished to perfection.
4. Comes with a separate control desk mounted on wheels for maximum flexibility and ease of operation.
5. Allows for hydraulic opening of the shoulder effortlessly through the control desk.
6. Enables hydraulic inclination of lateral rolls for seamless conical bending, controlled directly from the desk.
7. Integrated numerical control for streamlined and automatic production processes.
8. Utilizes swing guide roll movements to minimize the flat parts, ensuring better results.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for optimal performance.
11. Advanced rolls cambering technology to avoid reel and barrel effect, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Hydraulic 4 Roll Plate Rolling Machine varies based on operator skill, experience, and daily working hours. With regular maintenance as per our guidelines, the machine can last up to 10 years. However, intensive usage, such as operating for 12 hours or more daily, may reduce its lifespan.
(2) What are the specific categories of your products?
Our product line includes three primary types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty types, accommodating thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer customization to meet special requirements, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.