Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
  • Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Presenting the CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for precise and efficient sheet metal processing. This automatic roller bender adeptly handles iron, aluminum, and steel sheets, making it an essential tool for rolling, forming, and pressing tasks. Whether it's pipes or tubes, this versatile machine ensures exceptional performance and durability, streamlining your production process like never before.

Product Description
 

This four-roll plate bending machine is globally acclaimed as the pinnacle of efficiency, safety, precision, and user-friendliness. As a fully hydraulic 4-roll bending machine with pre-bending capabilities, it accommodates rolls up to 6,000mm in length and plate thicknesses up to 150mm.

Advantages of This Advanced Design Include:

(1) The plate is introduced horizontally, unlike the tilted approach on three-roll double-pinch machines.

(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions.

(3) Requires space only on one side of the machine for plate introduction, optimizing your workspace.

(4) Significantly reduced flat-ends due to enhanced pre-bending, thanks to the clamping roll achieving precise tangent points between the top and bottom rolls.

(5) Fastest can-rolling capability, requiring only one position for each side bending roll.

(6) Entire cylinder completion in a single pass, within suitable capacity, including edge pre-bending.

* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike a 3-roll setup.

* No need to remove, turn, and re-insert the plate, unlike a 3-roll single-pinch machine.

(7) The four-roll system can be up to 50-80% faster and more productive than any three-roll model.

(8) Ideal for CNC operations, thanks to better control with the plate clamped between the top and bottom rolls until the part is finished.

The Four-Roll Design is Recommended for Clients Who:

1. Desire CNC operation with minimal dependence on operator skills.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Require precision and quality enhancements.

5. Need handling equipment for larger plates, with concerns for production efficiency or safety.

6. Are new to plate rolling and need the easiest plate roll to operate.
 
Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Product Parameters

Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Packaging & Shipping
 
 
Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
 
Our Advantages

Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets
Main Features
 

1. Engineered with an exceptionally robust structure, meticulously machined using state-of-the-art CNC control machines.
2. Equipped with dual hydraulic motors paired with advanced planetary gear units, optimizing the rotation of the two central rolls.
3. Featuring premium hardened rolls that are both hardened and polished for enhanced durability and precision.
4. Includes a separate, mobile control desk for effortless operation and maneuverability.
5. Facilitates hydraulic opening of the shoulder directly from the control desk, ensuring seamless operation.
6. Offers hydraulic inclination of lateral rolls for precise conical bending, easily managed from the control desk.
7. Integrated numerical control system for streamlined and automated production processes.
8. Designed with roll movements on swing guides to minimize the flat part, enhancing overall efficiency.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Roll rotation is supported by high-resistance, self-aligning bearings for optimal performance and longevity.
11. Incorporates advanced Rolls Cambering technology to combat reel and barrel effects, thereby boosting bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our Industrial 4 Roll Hydraulic Plate Roller largely depends on the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can achieve a lifespan of up to 10 years. However, if the machine operates for extended hours, such as 12 hours or more daily, this can significantly affect its longevity.

(2) What are the specific categories of your products?

We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer custom machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders.

Rolling Process
 
 
Industrial 4 Roll Hydraulic Plate Roller for Steel and Aluminum Sheets

 
Application
 
(1) Shipyard
The ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. This specialized equipment delivers unmatched bending capacities, accompanied by exceptional flexibility, ensuring superior performance in the maritime industry.

(2) Wind Tower
Catering to the energy sector, this machine is adept at rolling heavy-duty, thick plates essential for constructing ***s and turbine housings, thereby supporting the backbone of sustainable energy production.

(3) Boilers, pressure vessels, heat exchangers
Engineered with precision, this equipment is ideal for designing and manufacturing plate bending rolls, tanks, barrels, and water treatment units, ensuring robust and reliable output.

(4)Steel structure
With the appropriate equipment, you can efficiently manufacture various steel structures, including bent segments, pipe structures, cones, and domes, ensuring high precision and durability in construction.
 

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