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| Type: | Rolling Machine |
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Presenting the CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for precise and efficient sheet metal processing. This automatic roller bender adeptly handles iron, aluminum, and steel sheets, making it an essential tool for rolling, forming, and pressing tasks. Whether it's pipes or tubes, this versatile machine ensures exceptional performance and durability, streamlining your production process like never before.
This four-roll plate bending machine is globally acclaimed as the pinnacle of efficiency, safety, precision, and user-friendliness. As a fully hydraulic 4-roll bending machine with pre-bending capabilities, it accommodates rolls up to 6,000mm in length and plate thicknesses up to 150mm.
Advantages of This Advanced Design Include:
(1) The plate is introduced horizontally, unlike the tilted approach on three-roll double-pinch machines.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions.
(3) Requires space only on one side of the machine for plate introduction, optimizing your workspace.
(4) Significantly reduced flat-ends due to enhanced pre-bending, thanks to the clamping roll achieving precise tangent points between the top and bottom rolls.
(5) Fastest can-rolling capability, requiring only one position for each side bending roll.
(6) Entire cylinder completion in a single pass, within suitable capacity, including edge pre-bending.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike a 3-roll setup.
* No need to remove, turn, and re-insert the plate, unlike a 3-roll single-pinch machine.
(7) The four-roll system can be up to 50-80% faster and more productive than any three-roll model.
(8) Ideal for CNC operations, thanks to better control with the plate clamped between the top and bottom rolls until the part is finished.
The Four-Roll Design is Recommended for Clients Who:
1. Desire CNC operation with minimal dependence on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precision and quality enhancements.
5. Need handling equipment for larger plates, with concerns for production efficiency or safety.
6. Are new to plate rolling and need the easiest plate roll to operate.
1. Engineered with an exceptionally robust structure, meticulously machined using state-of-the-art CNC control machines.
2. Equipped with dual hydraulic motors paired with advanced planetary gear units, optimizing the rotation of the two central rolls.
3. Featuring premium hardened rolls that are both hardened and polished for enhanced durability and precision.
4. Includes a separate, mobile control desk for effortless operation and maneuverability.
5. Facilitates hydraulic opening of the shoulder directly from the control desk, ensuring seamless operation.
6. Offers hydraulic inclination of lateral rolls for precise conical bending, easily managed from the control desk.
7. Integrated numerical control system for streamlined and automated production processes.
8. Designed with roll movements on swing guides to minimize the flat part, enhancing overall efficiency.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Roll rotation is supported by high-resistance, self-aligning bearings for optimal performance and longevity.
11. Incorporates advanced Rolls Cambering technology to combat reel and barrel effects, thereby boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Industrial 4 Roll Hydraulic Plate Roller largely depends on the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can achieve a lifespan of up to 10 years. However, if the machine operates for extended hours, such as 12 hours or more daily, this can significantly affect its longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer custom machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders.
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