Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
  • Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
  • Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
  • Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
  • Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
  • Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine: the ultimate solution for precise and efficient metal shaping. This Automatic Sheet Metal Roller Bender is engineered to handle a variety of materials including iron and aluminum. Expertly designed for pipe and tube rolling as well as forming and pressing, it offers unparalleled reliability and performance. Transform your metalworking capabilities with this cutting-edge technology.

Product Description
 

The Automatic 4 Roll Hydraulic Plate Roller is celebrated globally for its unmatched speed, safety, precision, and user-friendly operation. This state-of-the-art fully hydraulic 4-roll bending machine features pre-bending capabilities, supporting roll lengths up to an impressive 6,000mm and accommodating plate thicknesses up to 150mm.

This Advanced Design Offers Numerous Benefits, Including:

(1) Plates are introduced horizontally, avoiding the tilt seen in three-roll double pinch machines.

(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions.

(3) Space is required on only one side of the machine for plate introduction, optimizing floor usage.

(4) Significantly reduced flat-end sections due to superior pre-bending, facilitated by the clamping roll that precisely aligns with the top and bottom rolls.

(5) This machine achieves unparalleled speed, rolling a can with just one position for each side bending roll.

(6) Complete cylinder rolling, including edge pre-bending, can be done in a single pass within suitable capacity.

* Eliminates the need to pre-bend both ends before rolling the entire cylinder, as required in a 3-roll setup.

* No need to remove, turn, and reinsert the plate, unlike in a 3-roll single pinch machine.

(7) The 4-roll design can be 50-80% faster and more productive than any three-roll model.

(8) Ideal for CNC operations, providing better control by clamping the plate between the top and bottom rolls until the part is completed.

The Four Roll Design is Ideal for Clients Who:

1. Prefer CNC operations with reduced reliance on operator skill.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Demand high accuracy and quality improvements.

5. Require handling of larger plates and prioritize production efficiency and safety.

6. Are new to plate rolling, as this is the easiest type of plate roll to operate.
 
Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication

 
Product Parameters

Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication

 
Packaging & Shipping
 
 
Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication

 
Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication

 
Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication

 
Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
 
Our Advantages

Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication
Main Features
 

1. Built with an ultra-durable structure, precisely machined using advanced CNC control systems.
2. Integrated with dual hydraulic motors and planetary gear units, ensuring efficient rotation of the two central rolls.
3. Equipped with hardened rolls that are both durable and polished, providing enhanced performance.
4. Includes a mobile control desk on wheels for user convenience and flexibility.
5. Features hydraulic shoulder opening operated directly from the control desk.
6. Allows for hydraulic inclination of lateral rolls, enabling precise conical bending directly from the control desk.
7. Offers numerical control for streamlined and automatic production processes.
8. Utilizes swing guides for roll movements, effectively minimizing flat parts during bending.
9. Versatile usage for rolling tubes, tube segments, rounded boxes, ovals, or other custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and efficient operation.
11. Advanced Rolls Cambering technology to counteract reel and barrel effects, significantly enhancing bending precision and overall performance.

FAQ
 

(1) What is the expected service life of your product?

The lifespan of our Automatic 4 Roll Hydraulic Plate Roller greatly depends on the skill and experience of the operator, as well as daily working hours. With proper maintenance as per instructions, the machine can last up to 10 years. However, extensive usage, such as operating for 12 hours or more daily, may impact its longevity.

(2) What are the specific categories of your products?

We specialize in three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.

(3) What are the specifications and styles of your existing products?

Our product range includes both light and heavy-duty rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can manufacture customized machines based on specific requests, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic 4 Roll Hydraulic Plate Roller for Metal Sheet Bending Steel Plate Fabrication

 
Application
 
(1) Shipyard
Engineered with the shipyard's stringent demands in mind, this ship plate bending machine boasts superior bending capacities coupled with unparalleled flexibility, tailored to enhance your production workflow.

(2) Wind Tower
Designed for the energy industry, this powerful machine expertly rolls heavy-duty, thick plates essential for constructing nuclear reactors and turbine housings, ensuring durability and precision.

(3) Boilers, Pressure Vessels, Heat Exchangers
Our cutting-edge plate bending rolls are perfect for designing and manufacturing tanks, barrels, and water treatment units, delivering efficiency and reliability for your complex projects.

(4)Steel Structure
With the right equipment, effortlessly manufacture steel structures including bent segments, pipe structures, cones, and domes, all with exceptional ease and accuracy.
 

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