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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine: the ultimate solution for precise and efficient metal shaping. This Automatic Sheet Metal Roller Bender is engineered to handle a variety of materials including iron and aluminum. Expertly designed for pipe and tube rolling as well as forming and pressing, it offers unparalleled reliability and performance. Transform your metalworking capabilities with this cutting-edge technology.
The Automatic 4 Roll Hydraulic Plate Roller is celebrated globally for its unmatched speed, safety, precision, and user-friendly operation. This state-of-the-art fully hydraulic 4-roll bending machine features pre-bending capabilities, supporting roll lengths up to an impressive 6,000mm and accommodating plate thicknesses up to 150mm.
This Advanced Design Offers Numerous Benefits, Including:
(1) Plates are introduced horizontally, avoiding the tilt seen in three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Space is required on only one side of the machine for plate introduction, optimizing floor usage.
(4) Significantly reduced flat-end sections due to superior pre-bending, facilitated by the clamping roll that precisely aligns with the top and bottom rolls.
(5) This machine achieves unparalleled speed, rolling a can with just one position for each side bending roll.
(6) Complete cylinder rolling, including edge pre-bending, can be done in a single pass within suitable capacity.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, as required in a 3-roll setup.
* No need to remove, turn, and reinsert the plate, unlike in a 3-roll single pinch machine.
(7) The 4-roll design can be 50-80% faster and more productive than any three-roll model.
(8) Ideal for CNC operations, providing better control by clamping the plate between the top and bottom rolls until the part is completed.
The Four Roll Design is Ideal for Clients Who:
1. Prefer CNC operations with reduced reliance on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Demand high accuracy and quality improvements.
5. Require handling of larger plates and prioritize production efficiency and safety.
6. Are new to plate rolling, as this is the easiest type of plate roll to operate.1. Built with an ultra-durable structure, precisely machined using advanced CNC control systems.
2. Integrated with dual hydraulic motors and planetary gear units, ensuring efficient rotation of the two central rolls.
3. Equipped with hardened rolls that are both durable and polished, providing enhanced performance.
4. Includes a mobile control desk on wheels for user convenience and flexibility.
5. Features hydraulic shoulder opening operated directly from the control desk.
6. Allows for hydraulic inclination of lateral rolls, enabling precise conical bending directly from the control desk.
7. Offers numerical control for streamlined and automatic production processes.
8. Utilizes swing guides for roll movements, effectively minimizing flat parts during bending.
9. Versatile usage for rolling tubes, tube segments, rounded boxes, ovals, or other custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and efficient operation.
11. Advanced Rolls Cambering technology to counteract reel and barrel effects, significantly enhancing bending precision and overall performance.
(1) What is the expected service life of your product?
The lifespan of our Automatic 4 Roll Hydraulic Plate Roller greatly depends on the skill and experience of the operator, as well as daily working hours. With proper maintenance as per instructions, the machine can last up to 10 years. However, extensive usage, such as operating for 12 hours or more daily, may impact its longevity.
(2) What are the specific categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of your existing products?
Our product range includes both light and heavy-duty rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can manufacture customized machines based on specific requests, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.