Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
  • Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
  • Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
  • Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
  • Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
  • Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Experience unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine! This Automatic Sheet Metal Roller Bender is designed to effortlessly shape iron, aluminum, and steel plates with unmatched accuracy. Whether you're rolling, forming, or pressing, this machine ensures seamless operations for pipe and tube bending applications, making it an indispensable asset for your fabrication needs.

Product Description
 

This four-roll plate bending machine is celebrated globally as the epitome of speed, safety, precision, and user-friendliness within its entire range. Fully hydraulic and equipped with pre-bending capabilities, it handles roll lengths of up to 6,000mm and plate thicknesses of up to 150mm.

This Advanced Design Offers the Following Outstanding Benefits:

(1) Plates are introduced horizontally, eliminating the need for tilting as required by three-roll double pinch machines.

(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions.

(3) Requires operational space on only one side of the machine, where the plate is introduced.

(4) Dramatically reduces flat-end thanks to precise pre-bending, with clamping rolls reaching exact tangent points of the top and bottom rolls.

(5) The fastest machine for rolling a can, needing only one position for each side bending roll.

(6) The entire cylinder, including edge pre-bending, can be completed in a single pass within the machine's capacity.

* Eliminates the necessity to pre-bend both ends before starting to roll the entire cylinder, as required with a 3-roll machine.

* Avoids the need to remove, turn, and re-insert the plate, unlike a 3-roll single pinch machine.

(7) Can be 50-80% faster and more productive than any style of three-roll machine.

(8) Ideal for CNC operations as it provides superior control, clamping the plate between top and bottom rolls until the part is fully processed.

The Four-Roll Design is Highly Recommended For Clients Who:

1. Wish to operate through CNC with minimal reliance on operator skills.

2. Desire consistent, high-quality rolled products.

3. Seek high productivity and increased profitability.

4. Require precision and quality enhancements.

5. Need handling equipment for large plates and prioritize production efficiency and safety.

6. Are newcomers to plate rolling and need the most user-friendly machine available.
 
Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures

 
Product Parameters

Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures

 
Packaging & Shipping
 
 
Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures

 
Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures

 
Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures

 
Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
 
Our Advantages

Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures
Main Features
 

1. Crafted with an exceptionally robust structure, meticulously machined using state-of-the-art CNC control machines.
2. Equipped with two powerful hydraulic motors seamlessly integrated with planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Features hardened rolls that are both toughened and polished to perfection for superior performance.
4. Comes with a separate, mobile control desk for unparalleled ease of operation.
5. Facilitates hydraulic opening of the shoulder effortlessly via the control desk.
6. Allows for hydraulic inclination of lateral rolls for precise conical bending, all controlled directly from the control desk.
7. Integrated numerical control for seamless, automatic production processes.
8. Utilizes swing guides for roll movements, significantly reducing flat parts and enhancing bending accuracy.
9. Versatile enough to roll tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with ease.
10. Ensures rolls rotation on high-resistance, self-aligning bearings for optimal performance.
11. Employs advanced rolls cambering technology, offering variable cambering to prevent reel and barrel effects, thereby boosting bending precision and performance.

FAQ
 

(1) How long is the service life of your product?

The longevity of our products is closely tied to the operator's skill level, experience, and daily working hours. When maintained properly according to guidelines, our rolling machines can last up to 10 years. However, if the machines are operated for extended hours, such as 12 hours or more daily, the service life may be affected.

(2) What are the specific categories of your products?

We proudly offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.

(3) What are the specifications and styles of existing products?

Our range includes both light and heavy-duty rolling machines with thickness capacities from 6mm to 150mm and width capacities from 1000mm to 12000mm. Additionally, we can customize machines to meet unique customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic Sheet Metal Roller Bender with Formimg Rolls for Steel Plate Bending Offshore Structures

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It boasts superior bending capacities and unparalleled flexibility, making it an indispensable tool for shipbuilding.

(2) Wind Tower
Designed to propel the energy industry forward, this machine effortlessly rolls heavy-duty, thick plates, ideal for constructing robust nuclear reactors and turbine housings.

(3) Boilers, Pressure Vessels, Heat Exchangers
Perfectly tailored for the intricate design of plate bending rolls, our machine excels in manufacturing tanks, barrels, and comprehensive water treatment units.

(4)Steel Structure
With precision equipment, you can craft intricate steel structures, including bent segments, pipe structures, cones, and domes, ensuring high-quality results every time.
 

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