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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Rolling Machine - the ultimate solution for precise and efficient metal forming. This state-of-the-art Automatic Sheet Metal Roller Bender is designed to handle iron, aluminum, and a variety of other metals with unparalleled accuracy. Whether you're working with pipes, tubes, or complex rolling and forming tasks, this machine elevates your capabilities, ensuring every bend and roll meets the highest standards of quality and performance.
Our CNC 4 Roll Hydraulic Steel Plate Rolling Machine Automatic Metal Bender is globally renowned for its unparalleled speed, safety, precision, and user-friendliness across all ranges. This state-of-the-art, fully hydraulic 4-roll bending machine features advanced pre-bending capabilities, with roll lengths extending up to 6,000mm and plate thicknesses up to an impressive 150mm.
This Advanced Design Offers the Following Exceptional Benefits:
(1) The plate is introduced horizontally, unlike the tilted introduction in three-roll double pinch machines, ensuring ease of operation.
(2) The plate squares instantly against the back roll, minimizing the risk of mismatched end conditions of the part, enhancing precision.
(3) The machine requires space only on one side, optimizing your workspace efficiency by accommodating the plate introduction seamlessly.
(4) Significantly reduced flat-end sections due to superior pre-bending, courtesy of the clamping roll that accurately aligns the edge to the tangent points of the top and bottom rolls.
(5) The fastest machine to roll a can, needing just one position for each side bending roll, boosting operational speed.
(6) Capable of finishing an entire cylinder in a single pass, including edge pre-bending, within its suitable capacity, thus streamlining the production process.
* Eliminates the necessity to pre-bend both ends before rolling the entire cylinder, a requirement in three-roll machines.
* Avoids the need to remove, turn, and re-insert the plate, as required in three-roll single pinch machines, simplifying the workflow.
(7) The four-roll design can be 50-80% faster and more productive than any style of three-roll machines, increasing throughput efficiency.
(8) Ideally suited for CNC operations, as the plate remains under better control, clamped securely between the top and bottom rolls until the part is completed.
Our Four Roll Design Is Highly Recommended For Clients Who:
1. Seek to operate through CNC with reduced reliance on operator skills, ensuring consistent quality.
2. Desire a more consistent quality in their rolled products, ensuring repeatability and precision.
3. Aim for higher productivity, leading to increased profitability and efficient operations.
4. Require enhanced accuracy and quality improvements that elevate their product standards.
5. Need handling equipment for larger plates and are concerned about production safety and efficiency.
6. Are new to plate rolling, benefiting from the easiest plate roll operation available, ensuring a smooth learning curve.
1. Unmatched Durability: Constructed with a robust structure precisely machined using advanced CNC control machines, ensuring long-lasting performance and reliability.
2. Superior Rotation: Equipped with two hydraulic motors seamlessly coupled to planetary gear units, delivering efficient and powerful rotation for the two central rolls.
3. Premium Rolls: Hardened and polished rolls designed for exceptional durability and smooth operation.
4. User-Friendly Control: Comes with a separate, mobile control desk on wheels for convenient operation and flexibility.
5. Effortless Operation: Features hydraulic shoulder opening controlled easily via the control desk.
6. Precision Bending: Hydraulic inclination of lateral rolls directly controllable from the desk, perfect for accurate conical bending.
7. Automated Efficiency: Integrates numerical control for seamless automatic production, enhancing productivity.
8. Optimized Performance: Roll movements on swing guides designed to minimize flat parts, ensuring superior results.
9. Versatile Applications: Capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with exceptional precision.
10. High-Resistance Bearings: Rolls rotate on high resistance self-aligning bearings, ensuring smooth and stable operation.
11. Advanced Cambering: Utilizes variable cambering technology to prevent reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Steel Plate Rolling Machine Automatic Metal Bender largely depends on the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine's lifespan can extend up to 10 years. However, if the machine operates for 12 hours or more daily, this could impact its longevity.
(2) What are the specific categories of your products?
Nantong Weihua Import & Export Co., Ltd offers three primary categories of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with prebending capabilities, and Hydraulic 4-roller with advanced prebending features.
(3) What are the specifications and styles of existing products?
We provide a variety of rolling machines, available in both light and heavy models. Our machines can handle thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we customize machines to meet specific requirements, such as smaller rolling diameters or applications like oil pipes, wind towers, and loaders.
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