Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
  • Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
  • Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
  • Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
  • Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
  • Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine: the ultimate automatic solution for precision sheet metal forming. This sophisticated roller bender is engineered for versatility, effortlessly bending iron, aluminum, and a wide range of metal sheets. Whether you are working with pipes, tubes, or intricate forming and pressing projects, our machine ensures impeccable results every time. Elevate your production capabilities with this state-of-the-art, reliable bending solution.

Product Description
 

Our Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming stands as an industry leader, celebrated globally for its unparalleled speed, safety, precision, and user-friendly design. This state-of-the-art, fully hydraulic 4-roll bending machine offers exceptional pre-bending capabilities. With roll lengths up to 6,000mm and plate thicknesses up to 150mm, it meets the needs of the most demanding applications.

This advanced design boasts the following benefits:

1. Plates are introduced horizontally, unlike the tilted approach in three-roll double pinch machines, enhancing ease of use.

2. Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions and ensuring precision.

3. The machine requires space only on one side, where the plate is introduced, optimizing your workspace.

4. The clamping roll allows for precise pre-bending at the tangent points of the top and bottom rolls, significantly reducing flat-ends.

5. This machine rolls a can faster than any other, needing just one position for each side bending roll.

6. Complete cylinders, including edge pre-bending, can be finished in a single pass, provided it is within suitable capacity limits.

* No pre-bending of both ends is required before rolling the entire cylinder, unlike with three-roll machines.

* No need to remove, turn, and re-insert the plate, as necessitated by three-roll single pinch machines.

7. The four-roll design can be up to 50-80% faster and more productive than any three-roll style.

8. Perfect for CNC operations, this machine keeps the plate securely clamped between the top and bottom rolls until the process is complete, offering superior control.

The Four Roll Design is ideal for clients who:

1. Seek to operate through CNC, minimizing reliance on operator skill.

2. Demand consistent, high-quality rolled products.

3. Aim for high productivity and increased profits.

4. Require improved accuracy and quality.

5. Need handling solutions for larger plates, with an emphasis on production efficiency and safety.

6. Are new to plate rolling and need the most user-friendly operation available.
 
Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming

 
Product Parameters

Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming

 
Packaging & Shipping
 
 
Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming

 
Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming

 
Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming

 
Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
 
Our Advantages

Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming
Main Features
 

1. Unmatched Durability: Crafted with an extremely robust structure precisely machined using CNC control machines for unparalleled strength and reliability.
2. Powerful Performance: Equipped with two high-efficiency hydraulic motors coupled to planetary gear units, ensuring smooth and powerful rotation of the two central rolls.
3. Superior Roll Quality: Features hardened rolls and polished rolls to provide exceptional durability and a pristine finish on every sheet.
4. Convenient Operation: Comes with a separate, mobile control desk on wheels, offering flexibility and ease of use.
5. Effortless Adjustments: Hydraulic opening of the shoulder is effortlessly controlled via the control desk, simplifying operations.
6. Precision Bending: Enables hydraulic inclination of lateral rolls for precise conical bending, all controllable directly from the control desk.
7. Automated Efficiency: Incorporates numerical control for seamless automatic production, increasing efficiency and consistency.
8. Enhanced Precision: Utilizes movements of rolls on swing guides to minimize flat parts, delivering superior rolling accuracy.
9. Versatile Applications: Perfect for rolling tubes, tube segments, rounded boxes, ovals, and a variety of custom shapes.
10. High-Performance Bearings: Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and longevity.
11. Advanced Cambering Technology: Features variable cambering to avoid reel and barrel effects, enhancing bending performance and precision for superior results.

FAQ
 

(1) How long is the service life of your product?

The service life of our Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming varies based on the operator's skills, experience, and daily working hours. With proper maintenance as per instructions, the machine can last up to 10 years. However, if the machine operates for 12 hours or more daily, it may affect its longevity.

(2) What are the specific categories of your products?

We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.

(3) What are the specifications and styles of existing products?

Our range includes both light and heavy-type rolling machines, catering to thicknesses from 6-150mm and widths from 1000-12000mm. We also offer custom machines to meet special requirements, such as smaller rolling diameters and applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Industrial 4 Roll Hydraulic Plate Roller for Metal Sheet Forming

 
Application
 
(1) Shipyard
The ship plate bending machine is meticulously engineered to meet the unique demands of shipyard production. It combines formidable bending capacities with exceptional flexibility, ensuring optimal performance for maritime applications.

(2) Wind Tower
Designed to support the energy industry, this roller efficiently handles heavy-duty, thick plates, making it ideal for constructing robust nuclear reactor and turbine housings.

(3) Boilers, Pressure Vessels, Heat Exchangers
Expertly crafted for the design of plate bending rolls, this machinery excels in the manufacture of tanks, barrels, and water treatment units, ensuring reliability and precision.

(4)Steel Structure
With the right equipment, you can fabricate complex steel structures, including bent segments, pipe structures, cones, domes, and more, achieving high precision and durability.
 

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