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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate automatic solution for precision sheet metal rolling and bending. Crafted to handle iron, aluminum, and other metals with impeccable ease, this machine excels in forming, pressing, and rolling pipes and tubes to your exact specifications. Discover unparalleled performance and reliability with our state-of-the-art roller bender.
Renowned globally as the epitome of speed, safety, precision, and ease-of-use, this four roll plate bending machine excels in all aspects. This fully hydraulic 4-roll bending machine with pre-bending capabilities handles roll lengths up to 6,000mm and plate thicknesses up to an impressive 150mm.
This advanced design boasts numerous benefits, including:
(1) Horizontal plate introduction (unlike the tilted approach used in three roll double pinch machines)
(2) Instant plate squaring against the back roll, minimizing the risk of a misaligned end condition
(3) Requires operational space on just one side, where the plate is inserted into the machine
(4) Significantly reduced flat-end due to superior pre-bending, achieved by the clamping roll accessing precise tangent points on the top and bottom rolls
(5) Swiftest machine for can rolling, needing only one position for each bending roll side
(6) Complete cylinder rolling in a single pass (within capacity limits), including pre-bending the edges
* No pre-bending of both ends before rolling the entire cylinder, unlike 3 roll machines
* No need to remove, turn, and re-insert the plate as required with a 3 roll single pinch machine
(7) Potentially 50-80% faster and more productive compared to any three roll style machine
(8) Ideal for CNC operations, ensuring better plate control by clamping it between the top and bottom rolls until completion
The Four Roll Design is recommended for clients who:
1. Aim to utilize CNC operations with minimal dependence on operator skill
2. Seek consistent quality in rolled products
3. Desire high productivity and increased profits
4. Require improved accuracy and quality enhancements
5. Need large plate handling equipment, prioritizing production and safety concerns
6. Are new to plate rolling and seek the easiest machine to operate1. Exceptionally robust structure expertly machined with state-of-the-art CNC control machines.
2. Powered by dual hydraulic motors connected to advanced planetary gear units for seamless rotation of the two central rolls.
3. Equipped with hardened and polished rolls for superior durability and performance.
4. Features a separate, mobile control desk for enhanced operational flexibility.
5. Hydraulic shoulder opening conveniently managed from the control desk for ease of use.
6. Offers hydraulic inclination of lateral rolls for precise conical bending, all controlled effortlessly from the control desk.
7. Integrated numerical control system for streamlined automatic production.
8. Roll movements on innovative swing guides to minimize flat parts and optimize results.
9. Versatile enough to roll tubes, tube segments, rounded boxes, ovals, and various other complex shapes.
10. Rolls operate on high resistance, self-aligning bearings for consistent performance.
11. Advanced Rolls Cambering technology to counteract reel and barrel effects, enhancing both bending precision and overall performance.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Bending Machine for Sheet Metal and Pipes largely depends on the skills and experience of the operator, as well as daily working hours. With proper maintenance, as per our provided guidelines, the machine can last up to 10 years. However, if the machine is in operation for 12 hours or more daily, this will impact its overall lifespan.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet special requirements, such as smaller rolling diameters and specific applications like oil pipes, wind towers, and loaders.