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Type: | Rolling Machine |
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Experience the pinnacle of precision and power with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This automatic sheet metal roller bender is designed to handle iron, aluminum, and more with effortless ease. Whether you need to bend rolls, pipes, tubes, or shape metal into intricate forms, our machine ensures impeccable results every time. It combines advanced CNC technology with robust hydraulic power to deliver unmatched performance, reliability, and efficiency in all your metal forming projects.
The Automatic CNC 4 Roll Hydraulic Plate Roller is globally acclaimed as the pinnacle of speed, safety, precision, and user-friendliness. This exceptional 4-roll bending machine, fully hydraulic with pre-bending capabilities, handles roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Offers The Following Outstanding Benefits:
(1) The plate is introduced horizontally, avoiding the tilt required by three-roll double pinch systems.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions.
(3) Requires operational space only on one side of the machine, simplifying the plate introduction process.
(4) Achieves significantly reduced flat-end zones due to superior pre-bending, with the clamping roll guiding edges to precise tangent points.
(5) It is the fastest machine for rolling a can, needing only one position for each side bending roll.
(6) The entire cylinder, including edge pre-bending, can be finished in a single pass within the machine's capacity.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike the 3-roll systems.
* No necessity to remove, turn, and re-insert the plate, as required with a 3-roll single pinch.
(7) Increases productivity by up to 50-80% compared to any style three-roll machine.
(8) Ideal for CNC operations, offering better control and clamping between the top and bottom rolls until the part is completed.
The Four Roll Design Is Perfect For Clients Who:
1. Desire CNC operations with minimal reliance on operator skills.
2. Seek consistent and high-quality rolled products.
3. Aim for heightened productivity and increased profitability.
4. Require enhancements in accuracy and product quality.
5. Need efficient handling equipment for larger plates, with a focus on production and safety.
6. Are new to plate rolling, as this is the easiest plate roll machine to operate.1. Engineered with precision, the extremely robust structure is meticulously machined using advanced CNC control machines, ensuring unparalleled durability.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, this machine ensures smooth and efficient rotation of the two central rolls.
3. Designed for longevity, the rolls are hardened and polished to perfection, guaranteeing superior performance and wear resistance.
4. A separate, mobile control desk on wheels offers unmatched convenience and flexibility in operation.
5. Experience effortless operation with the hydraulic opening of the shoulder, all controlled directly from the intuitive control desk.
6. Achieve precise conical bending with the hydraulic inclination of lateral rolls, all managed easily from the control desk.
7. Elevate your productivity with numerical control, enabling fully automatic production for consistent, high-quality output.
8. The rolls move on swing guides specifically designed to minimize the flat parts, enhancing the overall bending process.
9. Versatile in application, this machine can be used to roll tubes, tube segments, rounded boxes, ovals, or various other shapes with precision.
10. The rolls rotate on high resistance self-aligning bearings, ensuring smooth and reliable operation.
11. Advanced rolls cambering technology, featuring variable cambering, effectively prevents reel and barrel effect, significantly increasing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Automatic CNC 4 Roll Hydraulic Plate Roller largely depends on the skills and experience of the operator as well as the daily working hours. With proper maintenance according to our guidelines, the machine can last up to 10 years. However, if the machine is operated for extended hours, such as 12 hours or more daily, the service life could be affected.
(2) What are the specific categories of your products?
Our product range includes three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy types of rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also provide customized machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications like oil pipe manufacturing, wind tower construction, and loader production.