4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
  • 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
  • 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
  • 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
  • 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
  • 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Experience the pinnacle of precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender effortlessly handles iron and aluminum, delivering immaculate bending rolls for pipes and tubes. Perfect for rolling, forming, and pressing, this machine ensures superior performance and reliability for all your metalworking needs.

Product Description
 

Renowned globally, our four roll plate bending rolls are the epitome of speed, safety, precision, and user-friendliness in plate rolling technology. This state-of-the-art, fully hydraulic 4-roll bending machine features pre-bending capabilities. It accommodates rolls with lengths up to 6,000mm and plate thicknesses up to an impressive 150 mm.

This Advanced Design Offers Unparalleled Advantages Including:

(1) Plates are effortlessly introduced horizontally, unlike the tilted approach of the three roll double pinch.

(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched ends, ensuring precision.

(3) Space efficiency is maximized as space is required only on one side, where the plate is introduced.

(4) Significantly reduced flat-end areas due to superior pre-bending capabilities, thanks to the clamping roll reaching the exact tangent points of the top and bottom rolls.

(5) The machine's unrivaled speed enables can rolling with just one position for each side bending roll.

(6) Complete cylinder formation is achieved in a single pass, including edge pre-bending, within the machine's capacity.

* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.

* Avoids the cumbersome process of removing, turning, and re-inserting the plate as required by 3-roll single pinch machines.

(7) Boasting speeds 50-80% faster, this four roll machine significantly outperforms any three roll design in productivity and efficiency.

(8) Ideal for CNC operation, offering superior control and clamping of the plate between the top and bottom rolls until the part is perfectly finished.

The Four Roll Design is Perfect for Clients Who:

1. Seek to operate through CNC with minimal reliance on operator expertise.

2. Desire consistent, high-quality rolled products.

3. Aim for heightened productivity and maximized profitability.

4. Demand exceptional accuracy and quality improvements.

5. Require handling solutions for larger plates, with a focus on production efficiency and safety.

6. Are new to plate rolling and need an easy-to-operate machine.
 
4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System

 
Product Parameters

4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System

 
Packaging & Shipping
 
 
4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System

 
4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System

 
4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System

 
4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
 
Our Advantages

4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System
Main Features
 

1. Crafted with a robust structure utilizing state-of-the-art CNC control machines, ensuring unparalleled durability and precision.
2. Equipped with two powerful hydraulic motors seamlessly integrated with planetary gear units, designed for optimal rotation of the two central rolls.
3. Features hardened rolls that are not only durable but also polished to perfection for superior performance.
4. Comes with a separate control desk on wheels, providing exceptional flexibility and ease of use.
5. Facilitates hydraulic opening of the shoulder directly from the control desk, offering convenience and efficiency.
6. Hydraulic inclination of the lateral rolls for precise conical bending, all controlled effortlessly from the control desk.
7. Integrated numerical control system enabling seamless automatic production for consistent quality and output.
8. Designed with roll movements on swing guides to minimize the flat part, ensuring precision in every bend.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high resistance self-aligning bearings, ensuring smooth and reliable operation.
11. Advanced rolls cambering technology to prevent reel and barrel effect, significantly enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The longevity of our 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System largely hinges on the operator's skill set and experience, as well as the daily operating hours. By adhering to proper maintenance protocols as detailed in our guidelines, the machine's lifespan can reach up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more each day, this could potentially reduce its service life.

(2) What are the specific categories of your products?

We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each category is designed to meet varied industrial requirements.

(3) What are the specifications and styles of existing products?

Our collection includes both light and heavy-duty rolling machines, catering to thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customization options to fulfill unique client requirements. This encompasses smaller rolling diameters and specialized applications, such as oil pipes, wind towers, and loaders.

Rolling Process
 
 
4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It offers superior bending capacities paired with remarkable flexibility, ensuring optimal performance in shipbuilding applications.

(2) Wind Tower
Designed to support the energy industry, our machine effortlessly rolls heavy-duty, thick plates to construct robust ***s and turbine housings, ensuring reliable and efficient energy solutions.

(3) Boilers, pressure vessels, heat exchangers
Ideal for designing plate bending rolls, our machine excels in the manufacture of tanks, barrels, and water treatment units, providing unparalleled precision and durability.

(4) Steel structure
With our advanced equipment, you can expertly manufacture varied steel structures, including bent segments, pipe structures, cones, domes, and more, ensuring superior quality and structural integrity.
 

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