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Type: | Rolling Machine |
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Experience the pinnacle of precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender effortlessly handles iron and aluminum, delivering immaculate bending rolls for pipes and tubes. Perfect for rolling, forming, and pressing, this machine ensures superior performance and reliability for all your metalworking needs.
Renowned globally, our four roll plate bending rolls are the epitome of speed, safety, precision, and user-friendliness in plate rolling technology. This state-of-the-art, fully hydraulic 4-roll bending machine features pre-bending capabilities. It accommodates rolls with lengths up to 6,000mm and plate thicknesses up to an impressive 150 mm.
This Advanced Design Offers Unparalleled Advantages Including:
(1) Plates are effortlessly introduced horizontally, unlike the tilted approach of the three roll double pinch.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched ends, ensuring precision.
(3) Space efficiency is maximized as space is required only on one side, where the plate is introduced.
(4) Significantly reduced flat-end areas due to superior pre-bending capabilities, thanks to the clamping roll reaching the exact tangent points of the top and bottom rolls.
(5) The machine's unrivaled speed enables can rolling with just one position for each side bending roll.
(6) Complete cylinder formation is achieved in a single pass, including edge pre-bending, within the machine's capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.
* Avoids the cumbersome process of removing, turning, and re-inserting the plate as required by 3-roll single pinch machines.
(7) Boasting speeds 50-80% faster, this four roll machine significantly outperforms any three roll design in productivity and efficiency.
(8) Ideal for CNC operation, offering superior control and clamping of the plate between the top and bottom rolls until the part is perfectly finished.
The Four Roll Design is Perfect for Clients Who:
1. Seek to operate through CNC with minimal reliance on operator expertise.
2. Desire consistent, high-quality rolled products.
3. Aim for heightened productivity and maximized profitability.
4. Demand exceptional accuracy and quality improvements.
5. Require handling solutions for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate machine.1. Crafted with a robust structure utilizing state-of-the-art CNC control machines, ensuring unparalleled durability and precision.
2. Equipped with two powerful hydraulic motors seamlessly integrated with planetary gear units, designed for optimal rotation of the two central rolls.
3. Features hardened rolls that are not only durable but also polished to perfection for superior performance.
4. Comes with a separate control desk on wheels, providing exceptional flexibility and ease of use.
5. Facilitates hydraulic opening of the shoulder directly from the control desk, offering convenience and efficiency.
6. Hydraulic inclination of the lateral rolls for precise conical bending, all controlled effortlessly from the control desk.
7. Integrated numerical control system enabling seamless automatic production for consistent quality and output.
8. Designed with roll movements on swing guides to minimize the flat part, ensuring precision in every bend.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high resistance self-aligning bearings, ensuring smooth and reliable operation.
11. Advanced rolls cambering technology to prevent reel and barrel effect, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our 4 Roll Plate Roller Machine for Sheet Metal with Hydraulic Bending System largely hinges on the operator's skill set and experience, as well as the daily operating hours. By adhering to proper maintenance protocols as detailed in our guidelines, the machine's lifespan can reach up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more each day, this could potentially reduce its service life.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each category is designed to meet varied industrial requirements.
(3) What are the specifications and styles of existing products?
Our collection includes both light and heavy-duty rolling machines, catering to thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customization options to fulfill unique client requirements. This encompasses smaller rolling diameters and specialized applications, such as oil pipes, wind towers, and loaders.