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Type: | Rolling Machine |
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Experience unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered to masterfully handle iron and aluminum, delivering impeccable bends and rolls. Ideal for pipe, tube rolling, and sheet metal forming, this versatile machine ensures superior pressing and forming capabilities, making it an essential asset for any high-performance workshop.
Recognized globally for its unparalleled speed, safety, precision, and user-friendly design, our four roll plate bending machine stands out in every aspect. This fully hydraulic marvel offers pre-bending capabilities, accommodating rolls up to 6,000mm in length and plate thicknesses reaching an impressive 150 mm.
This Advanced Design Offers the Following Outstanding Benefits:
(1) The plate is introduced horizontally, unlike the tilted introduction on three roll double pinch machines.
(2) Instantaneous squaring against the back roll minimizes the risk of mismatched end conditions.
(3) Requires operational space only on one side where the plate is introduced, optimizing floor space usage.
(4) Reduced flat-end due to superior pre-bending, with the clamping roll precisely positioning the plate's edge against the top and bottom rolls.
(5) Achieves the fastest can rolling, requiring just one position for each side bending roll.
(6) Completes the entire cylinder in a single pass, including edge pre-bending, within suitable capacity limits.
* Eliminates the need to pre-bend both ends before cylinder rolling, unlike 3 roll machines.
* No requirement to remove, turn, and re-insert the plate, enhancing efficiency over 3 roll single pinch machines.
(7) Potentially 50-80% faster and more productive than any three roll machine design.
(8) Ideal for CNC operations, offering better plate control and clamping between top and bottom rolls until completion.
The Four Roll Design is Highly Recommended for Clients Who:
1. Desire CNC operation with reduced dependence on operator skills.
2. Seek consistent, superior quality rolled products.
3. Aim for high productivity and enhanced profitability.
4. Demand excellent accuracy and quality improvements.
5. Require handling equipment for larger plates, ensuring production efficiency and safety.
6. Are new to plate rolling and need a machine that is easy to operate.1. Constructed with an extremely robust structure and precision machined using advanced CNC control machines, ensuring utmost durability and accuracy.
2. Equipped with two powerful hydraulic motors seamlessly coupled to planetary gear units, enabling the smooth and efficient rotation of the two central rolls.
3. Fitted with impeccably hardened and polished rolls, providing unparalleled surface finish and longevity.
4. Comes with a separate control desk mounted on wheels, offering convenience and mobility for easy operation.
5. Features hydraulic opening of the shoulder, controllable directly from the control desk for user-friendly operation.
6. Allows hydraulic inclination of lateral rolls for precise conical bending, all efficiently managed from the control desk.
7. Integrated with numerical control for seamless and automatic production, enhancing productivity.
8. Designed with roll movements on swing guides to minimize flat parts and ensure optimal bending results.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, or other customized shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and prolonged machine life.
11. Features advanced rolls cambering technology to prevent reel and barrel effects, thereby boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Hydraulic Bending Machine for Iron Aluminum with 4 Roll Plate Roller System largely depends on the skill and experience of the operator, as well as daily working hours. With proper maintenance following our guidelines, the machine's lifespan can reach up to 10 years. However, extensive use, such as operating for 12 hours or more daily, may significantly affect its longevity.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can create specialized machines tailored to unique customer requirements, such as smaller rolling diameters and applications for oil pipes, wind towers, loaders, and more.