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| Type: | Rolling Machine |
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Experience precision and power with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender is engineered to handle iron and aluminum with unparalleled efficiency. Whether for bending rolls, pipes, tubes, or forming and pressing sheet metals, this machine is your ultimate solution for achieving the perfect curve every time.
This world-renowned Hydraulic 4 Roll Plate Rolling Machine is celebrated for being the fastest, safest, and most precise solution for sheet metal and aluminum bending. Featuring a fully hydraulic system with advanced pre-bending capabilities, it accommodates rolls up to 6,000mm in length and plate thicknesses up to a robust 150mm. Experience unmatched efficiency and accuracy with this cutting-edge technology.
This Advanced Design Has The Following Benefits Such As:
(1) Plates are introduced horizontally, unlike the tilted approach seen in three roll double pinch machines, ensuring ease of use.
(2) The plate is immediately squared against the back roll, greatly reducing the risk of misalignment and improving end conditions.
(3) Requires operational space on only one side, simplifying the plate introduction process and conserving valuable floor space.
(4) Significantly reduces flat-end issues thanks to superior pre-bending capabilities, with the clamping roll positioning the edge precisely at the top and bottom rolls' tangent points.
(5) This machine is the fastest for rolling cans, needing just one positioning for each side bending roll, optimizing the rolling process.
(6) Complete an entire cylinder in a single pass, including pre-bending the edges, within the machine's capacity for maximum efficiency.
* No need for pre-bending both ends before rolling the entire cylinder, as required with three-roll machines.
* Eliminate the need to remove, turn, and re-insert the plate, streamlining the process compared to three-roll single pinch machines.
(7) This four-roll system is 50-80% faster and more productive than any three-roll style, boosting throughput significantly.
(8) Ideal for CNC operations, offering better control and clamping of the plate between the top and bottom rolls until completion, ensuring precision throughout.
The Four Roll Design Is Recommended For Clients Who:
1. Desire seamless CNC operation with minimal reliance on operator skill, ensuring consistent performance.
2. Seek steady quality in their rolled products, meeting high standards consistently.
3. Aim for high productivity and increased profitability by optimizing their rolling operations.
4. Require exceptional accuracy and quality improvements in their finished products.
5. Need handling equipment for larger plates and prioritize production efficiency and safety.
6. Are new to plate rolling and require an easy-to-operate solution that simplifies the learning curve.
1. Constructed with an exceptionally robust structure, expertly machined using CNC control machines for unparalleled accuracy and durability.
2. Equipped with dual hydraulic motors linked to planetary gear units, ensuring efficient rotation of the two central rolls.
3. Features rolls that are both hardened and polished, guaranteeing superior performance and longevity.
4. Includes a separate, mobile control desk on wheels for enhanced operational convenience.
5. Facilitates hydraulic opening of the shoulder through the control desk, streamlining the bending process.
6. Allows for hydraulic inclination of lateral rolls directly from the control desk, ideal for precise conical bending.
7. Integrated numerical control system for seamless and automatic production, boosting efficiency.
8. Roll movements on swing guides designed to minimize flat parts, ensuring smoother outcomes.
9. Versatile usage: perfect for rolling tubes, tube segments, rounded boxes, ovals, and other custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, providing stability and reducing wear.
11. Advanced rolls cambering technique to counteract reel and barrel effects, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Hydraulic 4 Roll Plate Rolling Machine greatly depends on the skill level and experience of the operator, as well as the daily working hours. With proper maintenance and adherence to operating instructions, this robust machine can last up to an impressive 10 years. However, it's important to consider that intensive use, such as working 12 hours or more per day, can significantly impact its longevity.
(2) What are the specific categories of your products?
Our product line primarily features three categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines designed to handle thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we provide customized solutions to meet specific customer requirements, such as machines with smaller rolling diameters or specialized applications for industries like oil pipelines, wind towers, and loaders.
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