Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
Reference FOB Price: US $10,000.00-50,000.00 / Set
Min. Order: 1 Set
After-sales Service: 24/7
Type: Rolling Machine
Forging Forming Method: Free Forging
Power Source: Hydraulic Pressure
Feature: PLC Control
Certification: ISO9001, CE
Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine pictures & photos
  • Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
  • Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
  • Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
  • Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
  • Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
  • Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
Basic Info
Warranty
24 Months
Customized
Customized
Advantage
Use Widely
Condition
New
Rolls Number
3
Rolls Material
42CrMo
Rolls
Hardened, Heat Treated
Frame
Well Steel Welded
Pre-Bending
Yes
Top Roller
Universal Movement
Rolls Cambering
Yes
Bottom Roller
Powered by Motor, Reducer, Gear
Bearing Type
Selfaligning
Digital Readout
Touch Screen
Operation Table
Moveable
Drop End
Hydraulic
Cone Bending
Optional
Top Crane
Optional
Side Supports
Optional
Transport Package
Standard Export Package
Specification
20x3000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year
Product Description

Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine 

 
Product Description

 

1. 3 roll plate bending machines are ideal for plates thickness 6-150mm and width 500- 6000mm.
 

2. Plate bending rolls use Japan technology for the movement of the bottom bending rolls.
 

3. Top roller can be lift up in order to let tube easy out, bottom roller moved by cylinder.
 

4. All rolls are mounted in roller spherical roller bearings.
 

5. Rollers designed with crowning, which can achieve best rolling performance.
 

6. Gear, speed-reducer coupled on the rolls, bearings and motors, to reduce energy consumption and increase the rolls dragging power.
 

7. Hydraulic parallelism of pinching rolls managed by plc and valve.
 

8. Mobile wheel mounted control console.



 

Hydraulic elements: YUKEN/Japan 
Emergency system: Emergency push button on control panel 
Electric equipment: Siemens / Schneider 
PLC: Omron / Japan
Motor: Shandong Kaiyuan Group 
User's manual in English



Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine

Product Parameters

 

MODELW11S-20x3000
Maximum width of bending plate 3000mm
The length of working roller3100mm
Maximum thickness of bending plate20mm
Maximum thickness of pre-bending16mm
Pressure of top roller190tons
Diameter of upper rollerФ375mm
Diameter of bottom rollerФ200mm
Yield strength of plate245Mpa
Plate Bending Speed4m/min
Main Motor Power18.5kw
Hydraulic Motor7.5kw
Shift Motor2.2kw
Packing size6200x2200x2300mm
Voltage and frequency 380V, 50HZ or customer request
Remark: We can manufacture machine according to customer special requests.


 

Main Features


1) High product precision compare with other 3 roll bending machine

(2) Unique rolling process, high-precision end pre-bending, continuous bending without back angle, and digital control of the bending process.

(3) Man-machine dialogue control interface, efficient and easy to operate.

(4) Physical bending process software, man-machine dialogue window, automatic compensation of bending process.

(5) Single-person operation, efficient, safe and convenient.

(6) Abundant bending shapes, including rolled O-shape, U-shape, multi-section R and other different shapes.

(7) The choice of multiple models, according to the application or user requirements, there are economical NC display models and TNC NC models.



 

Packaging & Shipping


Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine


Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine

Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine

Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine

 

Installation Instructions


Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine

Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine

Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine

1. Regularly lubricate rolling machine, and manual lubrication points according to the requirements of lubrication instructions.
2. Roll the plate according to the parameters specified in the manual book. Pay attention to the max rolling capacity.
3. Strictly operate according to the procedure and operation method. When the upper roller is lifted to the limit position, pay attention to whether the equipment is running safely.
4. When the main drive is stopped, the upper roller can be raised and lowered, the tilting bearing can be tilted and reset, and the upper roller can be lifted.
5. During operation, if abnormal phenomena such as irregular noise and impact are found, stop the machine immediately for inspection.
6. During the operation, all personnel must coordinate with each other and obey the command of the person in charge of the rolling plate. It is forbidden to start the machine without a password.
7. During rolling operation, great attention should be paid to the hands being pressed by the steel plate and rolled in together. 
8. Be careful not to collide with the machine when lifting finished pipe by crane.


 

Our Advantages


1. The drum-shaped upper roller and supporting roller of bottom rollers are adjusted together to achieve high-precision product straightness

The drum-shaped upper roller is adopted, and drum-shaped preset amount is generally at 70% of the roller load. smaller diameter bottom roller, the lower part of the lower roller is supported by an adjustable idler roller. According to the load of the rolled product, the idler roller at the lower part of the lower roller is adjusted, which greatly improves the straightness of the product.


2. Rear bending and rolling, high-precision product roundness

The plate rolling machine adopts backward bending (the feeding direction of the plate is opposite to the moving direction of the upper roll), the upper roll is pressed down while the lower roll is rotating, continuous bending, the end of the plate is pre-bent and directly pressed and pre-bent , to avoid the generation of front curved rear corners, and can control the length and shape of the remaining straight sides.


 

After Sales Service


The warranty period of the equipment is 1 year, and the supplier shall be responsible for solving any quality problems in the equipment within 1 year.
During the warranty period, the buyer has the ability to resolve the fault by himself. In the event of a major fault, the supplier will give a clear answer within 24 hours after receiving the notice from Party A.

During the equipment warranty period, the supplier shall provide timely and free maintenance services for all types of equipment failures, and any non-human-caused parts damage shall be replaced free of charge in a timely manner. The warranty period of the replaced parts shall be recalculated from the replacement date.
 


 

Optional Equipments

 

Tube Forming Rolls Steel Roll Bender CNC Sheet Metal Rolling Machine
Cone Bending Device



 

Applications
 

We have expertise in high quality performance, precision and capacity in heavy plate rolling, forming, and welding.

also have the capabilities to roll steel and aluminum plate into full cylinders, cylinder segments, full cones, and cone segments. Sheet or plate rolled into tubular shapes can be used for conveyor pipes, downspouts, and numerous other applications.

We can produce both concentric and eccentric cones. We create cones from light gauge pipe for ventilation systems, via heavy plate rolling for metal duct work in steel mills, and everything in between. Plate rolling can also be used to form helical shapes for circular stair stringers.